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I JUST ROMOVED MY TRANSFER CASE FROM MY 2003 VOLVO XC 70 AND

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GOOD MORNING I JUST ROMOVED...
GOOD MORNING I JUST ROMOVED MY TRANSFER CASE FROM MY 2003 VOLVO XC 70 AND FOUND THAT WHERE THE CASE CONNECTS TO THE TRANSMISSION THE SPLINES ARE TOAST WHAT CAN I DO ?
Submitted: 2 years ago.Category: Volvo
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Answered in 10 hours by:
11/8/2015
Volvo Mechanic: sprinkles08, ASE Certified Technician replied 2 years ago
sprinkles08
sprinkles08, ASE Certified Technician
Category: Volvo
Satisfied Customers: 23,236
Experience: ASE Master and Advanced level certified. Factory trained with 17 years dealership experience
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Hello and welcome to JustAnswer!

The course of action will depend on where the spline damage is. If the damage is on the transmission then it will either need to be replaced or removed and the damaged output shaft replaced, if the damage is on the transfer case then the transfer case will need to be replaced or dissembled for repair. Parts availability may be the deciding factor.

Is it the trans, transfer case or both that shows damage?

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Volvo Mechanic: Andy, Volvo Expert Technician replied 2 years ago
Andy
Andy, Volvo Expert Technician
Category: Volvo
Satisfied Customers: 3,821
Experience: One of only a handful of ACTUAL Volvo dealership technicians on JA, ASE Master Certified with L1
Verified

That isn't entirely correct. The transmission does not need to be replaced. If the splines on the transmission end are worn, which is the most common place for wear, Volvo sells a new coupler.

If it is on the angle gear, then the angle gear needs to be replaced, as that part is not available separately.

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Volvo Mechanic: sprinkles08, ASE Certified Technician replied 2 years ago

As I mentioned the transmission or transfer case may be able to repaired but it depends on the extent of the damage and where it's at.

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sprinkles08
sprinkles08
sprinkles08, ASE Certified Technician
Category: Volvo
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