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James W
James W, Small Engine Troubleshooting Expert
Category: Small Engine
Satisfied Customers: 3708
Experience:  7 years as Mechanic & Parts Manager for Brother who has Owned Lawn & Garden Repair shop for 35 years
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my tb22ec troy bilt is not starting. Ive changed the sparkplug

Customer Question

my tb22ec troy bilt is not starting. I've changed the sparkplug there's gas but not starting. It's also getting spark.
Submitted: 6 years ago.
Category: Small Engine
Expert:  James W replied 6 years ago.

James W :

Greetings, My name is James W, and I am here to help the best I can. My goal is 100% satisfaction. Let's get started.

James W :

Small engines are pretty simple systems (in theory).

In order to work your engine needs these things

  • Proper compression
  • Proper Gas / Air Mixture with good quality fuel.
  • Proper spark
  • Spark at correct time
  • Proper Lubrication (not required to start and run, but required for it to run very long).

I would check your compression, which must be at least 90PSI, and 110 is desireable.

If the compression tests good with a meter,

I expect you have either a fuel Quality or fuel delivery problem.

But first, we need to know it has spark.

You have already taken care of that I see, so Not too worried. But if you want to test it a different way, here is how.

Even if yo got it to start and it died, try to start the unit one more time,

Take the spark plug out, reattach the plug to wire to it and ground it to a head bolt. (When you had it out, was it wet or dry)?

If it is dry, we are 99% sure we are on the right track, but we still need to know if you have spark.

Turn unit on and either pull rope or engage electric starter. Look for a bright blue spark and see if you hear it. If it has spark, put a teaspoon of gasoline in the plug hole and reinstall the spark plug.

If the unit tries to start, but only runs until the gas you put in is gone then we need to look at cleaning the carburetor (especially if the plug was dry when you took it out).

Some of these engines have a tendency to sheer flywheel keys. If this happens, you may have no spark, or it may spark at the wrong time because the flywheel has spun on the crankshaft. Eventually, you may want to check this.

You may get lucky and it may start and run. If so, let it. It may "clear its throat" or you may get some work done right now.

Most likely you have a fuel delivery or fuel quality problem.

As engines sit or get older, fuel that is left in the carburetor can turn to gum and varnish and cause this and other problems.

Also, any gasoline that was left in a gas can for a period of more than 30 days must be discarded because it also has begun to turn to varnish.

Today's gasolines contain MTBE and alcohol. (Ethanol) They turn to "Junk and garbage" very quickly. Alcohol absorbs water. And they call it "Oxygenated fuels! It is the oxygen (and the water) that breaks down the organic compounds in the fuel and turns the gas to "Garbage" (Gum and varnish) The fuels we had just a few years ago had no alcohol in it and would store for longer periods of time before going stale.

Fuel stabilizers do almost nothing to prevent the fuel from going bad with the changes in today's fuels. The whole point of a fuel stabilizer is to form an oily film on the surface of stored gasoline whether in the tank or in a gas can. The idea was to keep oxygen away from the gasoline to prevent breakdown. Since the fuel is already oxygenated, the fuel stabilizer concept is null and void. These fuels start to degrade immediately upon the addition of the ethanol.

Do not buy gas from the "Discount" Stations. The discount stations get a reduced price on gas because they may be buying fuel that is nearly 30 days old already. You may be getting fuel that's nearly stale right from the pump when buying from a discount station. Purchase your fuel from the well-known stations such as Shell, BP, Sonoco, Phillips 66 etc.

More than 70% of all of our repairs in our small engine repair business are due to these same issues. You most likely have dirt, gum, varnish...etc in your carburetor plugging up the small passageways and jets in the carburetor.

The carburetor will need to be cleaned and overhauled as well as the rest of the fuel system.

  • If you plan to do the work yourself, take pictures with your digital camera or at least make a drawing of where all the linkages, gaskets, and component parts go. Correct reassembly is critical.
  • Remove the carburetor from the engine.
  • Remove all of the non-metallic parts since the carburetor cleaner will cause them to be disfigured decompose and plug the carburetor as time goes on.
  • Clean all parts with carburetor cleaner.
  • Blow out all the small holes and passageways with compressed air.
  • Use a tiny stiff piece of fishing line to open all tiny passageways found in the carburetor
  • Wash the carburetor cleaner off of the metal parts by washing them in warm, soapy water then rinsing with clean water.
  • Dry all carburetor parts by blowing it off with compressed air.
  • Make sure that all the passageways are blown dry before reassembling (you do not want water back in the carburetor).
  • Reassemble the carburetor using a NEW carburetor rebuild kit.
  • NOTE: DO NOT TRY TO REASSEMBLE WITHOUT USING A COMPLETE CARBURETOR KIT! You will just end up having to do the job again.
  • Find the Model, type and serial or code numbers off of the engine and take them to your local dealer to get the carburetor repair kit.
  • ALWAYS clean the fuel tank and replace the fuel line when doing this repair or you may have to do it all over again. The inside of the fuel line disintegrates over time and these small pieces of rubber will plug up the carburetor too. Dirt and water from a dirty fuel tank will also plug up the carburetor. If this happens, you will be starting over again from the top.

If you don't feel comfortable with these kinds of repairs, or if the carburetor still doesn't work correctly after your attempt, I would suggest sending it to a profession repair shop with a reputation for having friendly, knowledgeable, experienced service technicians. It would be best to take it to someone who has an "Ultra-sonic" cleaning machine. This machine uses a very mild carburetor cleaner in concert with ultrasonic vibrations to get the very small passageways clean. This method is very effective even when traditional methods fail.

There is a New Product that you can try.

It si designed to help clean the carburetor without damaging the diaphrams and rubber parts like regular carburetor cleaner. Click on this site and it will tell you all about it.

Otherwise you will have to clean and rebuild the carburetor.

Please feel free to ask follow-up questions so that we can always arrive at the correct solution. We want you to be 100% satisfied.