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Our Onan Enerald Generator is surging at idle

Customer Question
Our Onan Enerald Generator is surging at idle
Submitted: 8 years ago.Category: Small Engine
Ask Your Own Small Engine Question
Answered in 26 minutes by:
6/27/2010
Technician: Hank F., Technician replied 8 years ago
Hank F.
Hank F., Technician
Category: Small Engine
Satisfied Customers: 15,982
Experience: Certified on Onan and Generac generators
Verified

Hello,

Surging is most often caused by a lean condition, usually due to a restricted carburetor.

 

As gas gets old, it turns to varnish and clogs up the passageways inside the carburetor, not allowing enough gas to get to the engine.

When this happens, either the engine simply will not start, or it will not run without the choke on (this reduces the amount of air getting pulled into the engine, changing the fuel/air mixture), or it will run but surges.

 

Another issue that varnish in the carb can cause is that the varnish may not allow the float needle to seal properly against the seat, causing the flow of gas to not shut off when the bowl is full. The result will be gas overflowing the carb and running into the cylinder, and possibly out the air intake. If the gas gets into the cylinder, it will seep past the rings and down into the crankcase. This will be evidenced by your oil level being over-full and/or the oil smelling like gas.

 

The only 2 solutions are to either replace the carburetor or give it a good, thorough cleaning.

To clean the carb, you must remove it, disassemble it (making sure to remove all non-metal parts), and soak it in a commercial solvent for several hours. Soaking it overnight is even better.

Then clean all solvent off with a spray type carb cleaner, making sure to get lots of cleaner into every hole and passage there is. Pay special attention to the tiny holes in the bore of the carb, under the throttle plate for the carbs that have these holes. Use lots of cleaner. And make sure to wear safety goggles to avoid getting the over spray into your eyes. There will be over spray.

Dry the carb with low pressure compressed air.

 

Occasionally, even a good cleaning is not going to be sufficient, and you may end up having to replace the carb anyhow. Be prepared for this.

 

If this does not work for some odd reason, let me know, and we can troubleshoot further.

 

Hank F.
Hank F., Technician
Category: Small Engine
Satisfied Customers: 15,982
Experience: Certified on Onan and Generac generators
Verified
Hank F. and 87 other Small Engine Specialists are ready to help you
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Customer reply replied 8 years ago

Thank you,

 

We purchased cleaner and added it to Supreme Gasoline and all is well

Technician: Hank F., Technician replied 8 years ago

Good deal.

 

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