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Chuck
Chuck, ASE Certified Technician
Category: Mercury
Satisfied Customers: 2101
Experience:  33 Years experience,Ford Senior Master,ASE Master,L1 Advanced Engine Performance
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Mercury Sable: Am replacing the water pump..v6..DOHC..removing

Customer Question

Am replacing the water pump on a1996 Mercury Sable v6 DOHC engine. I bought the part at Kragen and it seemed simple enough until I looked at removing the serpent belt. the pump itself
seems to just unbolt. What do I do? Thanks Bill
Submitted: 8 years ago.
Category: Mercury
Expert:  Chuck replied 8 years ago.

Here are your instructions and some pics. Hope this helps.

 

Using a 15 mm socket or wrench on bolt attaching drive belt tensioner pulley, rotate drive belt tensioner clockwise on 3.0L (2V) and 3.0L (2V) FF, rotate the drive belt tensioner counter clockwise on 3.0L (4V) to remove drive belt from pulleys. Make sure spring keeper engages into slot.

 

 

graphic

 

graphic

 

ItemPart NumberDescription
1 3A674 Power Steering Pump
2 8501 Water Pump
3 19703 A/C Compressor
4 8620 Drive Belt
5 6312 Crankshaft Pulley
6 6B209 Drive Belt Tensioner
7 10300 Generator

 

1.Drain engine cooling system as outlined.

 

2.Release drive belt tensioner (6B209) and remove drive belt (8620)

 

3.Remove radiator and water heater hose from the water pump connections

 

4.Remove four bolts retaining water pump to engine and remove water pump

 

graphic

 

Installation

  1. Place water pump onto engine and carefully install into position until seated.

  2. Install four retaining bolts. Tighten to 20-30 Nm (15-22 lb-ft).

  3. Install radiator and heater water hose to the water pump.

  4. Position clamps securely.

  5. Install drive belt.

Chuck and other Mercury Specialists are ready to help you
Customer: replied 8 years ago.
How do I get the wrench on the tensioner? I tried getting a socket in there, but it's extremely tight.
Bill
Expert:  Chuck replied 8 years ago.

Yes it is a tight fit To be honest I never use a socket or wrench I just pull the belt with my hand.

But do you have a breaker par to put the socket on instead of a socket wrench? The breaker bar head is not as big as the ratch and gives you a little more clearance.

Customer: replied 8 years ago.
Okay I'll try that then follow the rest of your instructions, Thanks, Bill
Expert:  Chuck replied 8 years ago.
Only other thing I can think of is if you have a wrench with the swivel socket end on it.
Customer: replied 8 years ago.
How about an offset box wrench?
Expert:  Chuck replied 8 years ago.
Worth a try.
Customer: replied 8 years ago.
I did already accept thanks, Bill
Expert:  Chuck replied 8 years ago.
Yes I saw that thanks. If you need anymore help holler back.