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Daniel, I just picked up a new PCM 2002 Sportage and

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Daniel, I just picked up...
Daniel, I just picked up a new PCM for my 2002 Sportage and installed it. Engine Still Misses on two cylinders. 1&3. what now?
Submitted: 1 year ago.Category: Kia
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Answered in 1 hour by:
5/24/2016
Kia Mechanic: mike switzer,
 replied 1 year ago
mike switzer
Category: Kia
Satisfied Customers: 717
Experience: lead diagnostic tech at Aamco
Verified
hello my name is ***** ***** but if you would allow me to help you i will do my best. if you can get me caught up as to why you replaced the ecm. and what all else has been done.
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Customer reply replied 1 year ago
i have a 2002 KIA Sportage 2whd with 2.0L eng. it ran fine until we changed oil and spark plugs. now it will start and run on 2 cylinders. OBD2 codes come up 300,301,303. I changed both coils. still the same. revved a little and got a 604 code. checked crank sensor- it works. ordered andinstalled a new PCM. still no change in codes and misses the same.
Kia Mechanic: mike switzer,
 replied 1 year ago
well i have a feeling that this has nothing to do with the pcm since this started after changing the spark plugs. what brand spark plugs did you install into the engine?
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Customer reply replied 1 year ago
installed standard call-out NGK 2756. when the engine missed i took the plugs back to auto-parts to test. they found 2 with a weak spark and replaced them ,so all 4 have a good spark. eng. still missed
Kia Mechanic: mike switzer,
 replied 1 year ago
the most common on those vehicles is the wiring for the coils breaks and cracks when it is messed with. do you have a volt meter for simple testing?
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Customer reply replied 1 year ago
i have a Fluke. have checked the coil wires,and the voltage to each coil. When i had the coils off i tested them and found over 3.2 ohms on the primary circuit. replaced both coils and made sure they "snap" on the the plugs below them.
Kia Mechanic: mike switzer,
 replied 1 year ago
it could be on the ground circuit aswell that is bad. so you had voltage at each of the white/red wire?
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Customer reply replied 1 year ago
tested voltage from the harness plugs at the coil. 12V. also used a test light and watched the other wire pulse. both coils are firing for cyls 2 and 4. have pulled the plugs twice - both times 1 and 3 look brand new never been fired. 2 and 4 plugs show carbon from firing.
Customer reply replied 1 year ago
i have also checked the coil harness connection at the back of the engine.
Kia Mechanic: mike switzer,
 replied 1 year ago
have you un wound the coil harness to inspect the wiring. the coil harness going bad is a very common problem on these engines.
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Customer reply replied 1 year ago
did not. there was a bad spot on the outer covering of the coil harness where it bent around the alum. housing near the front coil. iI inspect the wires inside and found the wire coating OK. put Gorilla tape on the the outer covering.
Kia Mechanic: mike switzer,
 replied 1 year ago
you should check the entire harness.
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Customer reply replied 1 year ago
I can do that. so tell me why is there a consistent spark from both coils to 2 and 4 only. this is why i changed the ECM. if I had a bad harness , the spark would be erratic or not at all .
Kia Mechanic: mike switzer,
 replied 1 year ago
the 300 is showing that there may be a couple "half" misfires on the other two cylinders. you would have to confirm it with a scanner that shows live data.
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Customer reply replied 1 year ago
301 and 303 are telling me which cyls are misfiring?
Kia Mechanic: mike switzer,
 replied 1 year ago
it is recognizing that those cylinders are misfiring way more than the others.
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Customer reply replied 1 year ago
i will remove the coil harness and give a good visual. any other ideas? we can continue tomorrow.
Kia Mechanic: mike switzer,
 replied 1 year ago
another thing that could cause it is the fuel pressure regulator
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Kia Mechanic: mike switzer,
 replied 1 year ago
but it is unlikely the coil harness is more likely
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Customer reply replied 1 year ago
thanks more tommorrow
Kia Mechanic: mike switzer,
 replied 1 year ago
any chance on checking that harness?
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mike switzer
mike switzer
Category: Kia
Satisfied Customers: 717
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Experience: lead diagnostic tech at Aamco

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