One can travel with an expired green card but they must have an I-90 on file - please see:
Here is that form:
The I-90 will be required prior to re-entry.
An expired passport with an I-551 stamp is also a possibility;
That can be obtained with an INFO PASS appointment at the local USCIS office;
as for the airline you would need to verify their policy.
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Information provided is for educational purposes only. Consultation with a personal attorney is always recommended so your particular facts may be considered. The terms addressing this can be viewed here:
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