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2002 ford f150: intake manifold gasket..5.4 liter..step instructions

Customer Question
How do I replace the...
How do I replace the intake manifold gasket on a 2002 ford f150 5.4 liter 4-8  Can you give me step by step instructions?
Submitted: 5 years ago.Category: Ford
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Answered in 11 minutes by:
3/14/2012
Ford Mechanic: SuperBob, Ford Senior Master, Mazda Senior replied 5 years ago
SuperBob
SuperBob, Ford Senior Master, Mazda Senior
Category: Ford
Satisfied Customers: 2,609
Experience: 18 years Ford, Lincoln, Mercury, Mazda Dealer ASE master, diesel certified. Specialize electrical
Verified

I have attached the workshop manual instructions for the intake manifold below

DOWNLOAD HERE

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Customer reply replied 5 years ago
How do I get the injector back into the fuel rail?
Ford Mechanic: SuperBob, Ford Senior Master, Mazda Senior replied 5 years ago

As long as the o-ring is not damaged, it merely pushes back in! the fuel rail bolts keep them in place! Do you have the injectors out not and cannot get them back in for some reason?

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Customer reply replied 5 years ago
he said he has it all of them connected but one and cannot get it pushed back in.
Ford Mechanic: SuperBob, Ford Senior Master, Mazda Senior replied 5 years ago
It sounds like the o-ring might be damaged or there is debris in the way! It will need to be closely inspected to find the obstruction!
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Customer reply replied 5 years ago

the information u sent with the diagrams is for a 4.2 liter mine is 5.4....can i get the diagrams for the 5.4

 

Ford Mechanic: SuperBob, Ford Senior Master, Mazda Senior replied 5 years ago

Sorry about that, wrong file!

 

DOWNLOAD HERE

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Customer reply replied 5 years ago

Bob,on the front passenger side of the intake, is the wall of the coolant port smooth bore?

Ford Mechanic: SuperBob, Ford Senior Master, Mazda Senior replied 5 years ago

I am sorry, I do not exactly understand what you are asking! Is the wall of the coolant port smooth bore? what are you referring to as the wall of the coolant?

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Customer reply replied 5 years ago
apparently the manifold is cracked I guess....he is exhausted and heading home. So I will start pricing and intake manifold. Thank you for your help. I am very satisified.
Ford Mechanic: SuperBob, Ford Senior Master, Mazda Senior replied 5 years ago
Thank you, XXXXX XXXXX!
SuperBob
SuperBob, Ford Senior Master, Mazda Senior
Category: Ford
Satisfied Customers: 2,609
Experience: 18 years Ford, Lincoln, Mercury, Mazda Dealer ASE master, diesel certified. Specialize electrical
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SuperBob
SuperBob, Ford Senior Master, Mazda Senior
Category: Ford
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Experience: 18 years Ford, Lincoln, Mercury, Mazda Dealer ASE master, diesel certified. Specialize electrical

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