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Brian W
Brian W, Master Chrysler Tech.
Category: Dodge
Satisfied Customers: 585
Experience:  Chrysler Gold Certified, Ase Certified
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where is the fuel pump located in a 1996 dodge grand caravan

Customer Question

where do you find a fuel pump in a 1996 dodge grand caravan?
Submitted: 11 years ago.
Category: Dodge
Expert:  Brian W replied 11 years ago.

Hi Van, The fuel pump is located inside the fuel tank.


FUEL PUMP MODULE


REMOVAL


WARNING: THE FUEL RESERVOIR OF THE FUEL PUMP MODULE DOES NOT EMPTY OUT WHEN THE TANK IS DRAINED.



  1. Remove fuel filler cap and perform Fuel System Pressure Release procedure.
  2. Disconnect negative cable from battery.
  3. Insert fuel siphon hose into fuel filler neck and push it into the tank.
  4. Drain fuel tank dry into holding tank or a properly labeled gasoline safety container.
  5. Raise vehicle on hoist.
  6. Use a transmission jack to support the fuel tank. Remove bolts from fuel tank straps. Lower tank slightly.
  7. Clean area around fuel tank module and tank to keep dirt and foreign material out of tank.
  8. Disconnect fuel lines from fuel pump module by depressing quick connect retainers with thumb and fore finger Fuel Line Retainers and Pump Connector Lock
  9. Slide fuel pump module electrical connector lock to unlock.
  10. Push down on connector retainer and pull connector off module.
  11. Using Special Tool 6856, remove plastic locknut counterclockwise to release pump module
  12. Carefully remove pump module and O-ring from tank
  13. Discard old O-ring.

INSTALLATION



  1. Wipe seal area of tank clean and place a new O-ring seal in position on pump.
  2. Position fuel pump in tank with locknut.
  3. Tighten locknut to 58 N·m (43 ft. lbs.)
  4. Connect fuel lines.
  5. Plug in electrical connector. Slide connector lock into position.
  6. Raise fuel tank, install bolts into fuel tank straps and tighten.
  7. Lower vehicle on hoist.
  8. Connect negative cable from battery.
  9. Fill fuel tank. Check for leaks.
  10. Install fuel filler cap.



I hope this helped you, if so an accept is appreciated.


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