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Ask GM Tech (Cam) Your Own Question
GM Tech (Cam)
GM Tech (Cam), Chevy Technician
Category: Chevy
Satisfied Customers: 29519
Experience:  GM Grand Master Technician 2007. 14 years experience.
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2005 chevrolet trailblazer throws p2135,po641,p2135,po641

Customer Question

2005 chevrolet trailblazer throws p2135,po641,p2135,po641 reduced power and check engine lamp,only when it rains? replaced throtel body and accelerator positon sensor
Submitted: 9 months ago.
Category: Chevy
Expert:  GM Tech (Cam) replied 9 months ago.

Hi there, I am Cam. On your TB, did you happen to check the wiring leading to the throttle body? I have seen many with wiring issues , see the bulletin attached at the bottom. Also look to put some dielectric grease on the fuel pedal connector.

#PIP3089B: SES Light And Reduced Engine Power DTC P0120 P0220 P1516 P2135 - keywords accelerator actuator APP blade body connector connection DTC L33 L59 LH6 LR4 LM7 LS1 LS2 LQ4 LQ9 module position reduce sensor - (Oct 31, 2006)

Subject: SES Light and Reduced Engine Power DTC P0120 P0220 P1516 P2135

Models: 2004-2006 Buick Rainer

2005-2006 Cadillac CTS-V

2003-2006 Cadillac Escalade

2003-2006 Chevrolet Avalanche, Corvette, Express, Monte Carlo, Silverado, SSR, Suburban, Tahoe, Trailblazer

2003-2006 GMC Envoy, Savana, Sierra, Yukon

2003-2006 Hummer H2

2005-2006 Pontiac GTO

Equipped with a 4.8 5.3 6.0 or 7.0 V-8 Engine

The following diagnosis might be helpful if the vehicle exhibits the symptom(s) described in this PI.

Condition/Concern:

A vehicle may be brought into the dealer for a reduced power message, and DTCs P0120, P0220, P1516, P2101, or P2135.

The Throttle Actuator Control (TAC) / throttle body type trouble codes, may be caused by a loose wiring crimp at the throttle body connector, or a broken throttle body circuit.

Recommendation/Instructions:

Complete the current SI diagnostics for any symptoms or trouble codes found. If a intermittent T/P or TAC module type code is occurring complete the inspections below.

  1. Inspect all related throttle body terminals for a loose wiring crimp. The loose crimp may be difficult to find, and the poor connection will be between the terminal and the copper strands of the wire. Wiggle test the individual throttle body circuits to see if the concern can be duplicated.
  2. Inspect the related circuits for broken wires inside the insulation. The outer wire insulation may look fine, but the internal copper strands may be partially broken. Breaks in the wires usually occur within 1 to 4 inches of the throttle body connector. Wiggle testing may also induce a trouble code to set.
  3. On C/K trucks complete SI procedures for voltage drop on grounds G103 and G104. Grounds G103 or G104 may be loose or corroded.

If a terminal crimp or a broken wire has been found, repair or replace only the circuits involved. There is a throttle body pigtail connector available through GMSPO, but installing this pigtail connector may cause other intermittent TAC module/TP codes at a later date. If this pigtail must be used, please follow the SI procedures for Splicing Copper Wire Using Splice Sleeves. (the proper Kent-Moore crimping tool must be used for this repair)