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Bob, Auto Tech
Category: Chevy
Satisfied Customers: 4087
Experience:  Plus 40 years GM, over 30 certified with Chevrolet, ASE certified Master Tech. (Expired, Retired)
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83 chevy: ton..4x4..I need to get the rotor off cause the wheel

Customer Question

I have an 83 chevy 3/4 ton 4x4 and I need to get the rotor off cause the wheel is flailing around how do I do it
Submitted: 9 years ago.
Category: Chevy
Expert:  Bob replied 9 years ago.

Hello, you need to remove the front locking hubs as well as the disc brake caliper. Then you can access the locking nut and spacer over the second locking nut that hold the wheel bearings in place ad slide the rotor off. The info posted below should help. Thanks



See Figures 1, 2 and 3

Click image to see an enlarged view
Fig. 1: Cutaway view of four wheel drive steering knuckle

Click image to see an enlarged view
Fig. 2: Exploded view of manual locking hubs

Click image to see an enlarged view
Fig. 3: Exploded view of automatic free wheeling hubs

Including Wheel Bearings

See Figure 4

Click image to see an enlarged view
Fig. 4: Removing the spindle

This procedure requires snapring pliers and a special hub nut wrench. It is not very easy without them.

  1. Raise and support the front end on jackstands.

  2. Remove the wheels.

  3. Lock the hubs. Remove the outer retaining plate Allen head bolts and take off the plate, O-ring, and knob. Take out the large snapring inside the hub and remove the outer clutch retaining ring and actuating cam body. This is a lot easier with snapring pliers. Relieve pressure on the axle shaft snapring and remove it. Take out the axle shaft sleeve and clutch ring assembly and the inner clutch ring and bushing assembly. Remove the spring and retainer plate.

  4. Remove the wheel bearing outer lock nut, lock ring, and wheel bearing inner adjusting nut. A special wrench is required.

  5. Remove the brake disc assembly and outer wheel bearing. Remove the spring retainer plate if you don't have locking hubs. See Brakes for details on brake drum or disc and caliper removal.

  6. Remove the oil seal and inner bearing cone from the hub using a brass drift and hammer. Discard the oil seal. Use the drift to remove the inner and outer bearing cups.

  7. Check the condition of the spindle bearing. If you have drum brakes, remove the grease retainer, gasket, and backing plate after removing the bolts. Unbolt the spindle and tap it with a soft hammer to break it loose. Remove the spindle and check the condition of the thrust washer, replacing it if worn. Now you can remove the oil seal and spindle roller bearing.

The spindle bearings must be greased each time the wheel bearings are serviced.

  1. Clean all parts in solvent, dry, and check for wear or damage.

  2. Pack both wheel bearings (and the spindle bearing) using wheel bearing grease. Place a healthy glob of grease in the palm of one hand and force the edge of the bearing into it so that grease fills the bearing. Do this until the whole bearing is packed. Grease packing tools are available to make this job easier.

  3. To reassemble the spindle: drive the repacked bearing into the spindle and fill the seal end of the spindle with grease. Install the grease seal onto the slinger with the lip toward the spindle. It would be best to replace the axle shaft slinger when the spindle seal is replaced. See Axle Shaft Removal and Overhaul for details. On 1980-82 models, the chamfered side of the thrust washer should be toward the slinger. Replace the spindle and torque the nuts to 33 ft. lbs. (45 Nm) on 1980 models and 65 ft. lbs. (88 Nm) on 1981-87 models.


  1. To reassemble the wheel bearings: drive the outer bearing cup into the hub, replace the inner bearing cup, and insert the repacked bearing.

  2. Install the disc or drum and outer wheel bearing to the spindle.

  3. Adjust the bearings by rotating the hub and tightening the inner adjusting nut to 50 ft. lbs., then loosening it and retightening to 35 ft. lbs. Next, back the nut off 3/8 turn or less. Turn the nut to the nearest hole in the lockwasher. Install the outer locknut and torque to a minimum of 80 ft. lbs. (108 Nm) on 1980 models, 160-205 ft. lbs. (216-277 Nm) on 1981 and later 1/2 and 3/4 ton models, and 65 ft. lbs. (88 Nm) on 1 ton vehicles. There should be 0.001-0.010 in. bearing end-play. This can be measured with a dial indicator.

  4. Replace the brake components.

  5. Lubricate the locking hub components with high temperature grease. Lubrication must be applied to prevent component failure. For 1/2 ton 1980-82 and 1980-84 3/4 and 1 ton models, install the spring retainer plate with the flange side facing the bearing over the spindle nuts and seat it against the bearing outer cup. Install the pressure spring with the large end against the spring retaining plate. The spring is an interference fit; when seated, its end extends past the spindle nuts by approximately 7/8&inch;. Place the inner clutch ring and bushing assembly into the axle shaft sleeve and clutch ring assembly and install that as an assembly onto the axle shaft. Press in on this assembly and install the axle shaft ring.

You can install a 7/16 in. bolt in the axle shaft end and pull outward on it to aid in seating the snapring.

  1. Install the actuating cam body in the cams facing outward, the outer clutch retaining ring, and the internal snapring. Install a new O-ring on the retaining plate, and then install the actuating knob in the Lock position. Install the retaining plate. The grooves in the knob must fit into the actuator cam body. Install the seals and six cover bolts and torque them to 30 ft. lbs. Turn the knob to the Free position and check for proper operation.

Bob and 10 other Chevy Specialists are ready to help you
Customer: replied 9 years ago.
Hi Bob,
Thanks I saw most of this in the chiltons. I think I have to run out for that hub wrench.
I'm gonna pay you for this one. thanks
rev. gerard g. repko
Expert:  Bob replied 9 years ago.
Good deal, lots easier to do with the correct tools. I appreciate the accept, if you have any problems, just drop me a note. Thanks for using JA
Customer: replied 9 years ago.
hey bob ,it looks like this aint the right tool either it looks like the outer clutch housing that I need to remove and theXXXXXlocknut tool won't cut it . Now I know that that piece is indicative of a automatic free wheeling hub but I took the locker off myself. any ideas
Expert:  Bob replied 9 years ago.
The problem is that there are so many different types of hub for the front. If you had to use a torex to remove the caps on the hubs that is one design. There is another that just has a cap over the outer part of the center of the hub and they just pull off like the regular wheel bearing cap on a car. Sometimes you need to get s sharp tool behind them and drive them off by working around the edges, sort of like opening a can of paint. Once you have the cap or cover off, there should be a snap ring, either a regular one that snap ring pliers work on or one that is just a wire and fits inside of a groove in the hub itself. They also used a couple of different kind of nuts for locking the bearings in place and for adjusting the bearings (the inner nut). Some of these take a spanner wrench as the have little notches in the edges to insert the tool in. If you have that kind, you can normally use a punch and hammer to get them to start turning and then work them off with your finger by just spinning them. The other style I remember is just a regular nut, except it was rather large. If this doesn't help, try to send me a description of what you have that you can't get out or off. The center picture in the other post shows the kind of hub that takes an allen or torex to remove. Thanks