How JustAnswer Works:
  • Ask an Expert
    Experts are full of valuable knowledge and are ready to help with any question. Credentials confirmed by a Fortune 500 verification firm.
  • Get a Professional Answer
    Via email, text message, or notification as you wait on our site.
    Ask follow up questions if you need to.
  • 100% Satisfaction Guarantee
    Rate the answer you receive.
Ask Tim Mohr Your Own Question
Tim Mohr
Tim Mohr, ASE MASTER TECH
Category: Car
Satisfied Customers: 15755
Experience:  30 YRS EXPERIANCE, AUTO AND TRUCK,FOREIGN AND DOMESTIC, GAS AND DIESEL
17454363
Type Your Car Question Here...
Tim Mohr is online now
A new question is answered every 9 seconds

Isuzu FTR: 97 ISUZU FTR TRUCK - VIN 4GTJ7C127VJ600127 Engine

This answer was rated:

97 ISUZU FTR TRUCK - VIN 4GTJ7C127VJ600127

Engine is a 6 cylinder diesel with cylinder liners.

After cylinder head, oil pan, pistons & connecting rods are removed, how are the cylinder liners removed. How are the new ones installed.
Hi, my name is XXXXX XXXXX cylinder liner is removed with special tool and a bench press, the tool is inserted inot the liner, and the press is used to press out the liner, and also to press the new one in, I will post the procedure below, it will also have the part number for the tool to use,Tim
ENGINE ASSEMBLY ( 2 )
Cylinder Liner Replacement
Cylinder Liner Removal
1. Insert the cylinder liner remover
1
into the cylinder
body (from the lower side of the cylinder body) unit
it makes firm contact with the cylinder liner.
Cylinder Liner Remover: 5-8840-2039-0
(A-4JA1, A-4JB1)
2. Use a bench press
2
to slowly force the cylinder
liner from the cylinder body.
3. Discard the cylinder liner.
Note:
Take care not to damage the cylinder body upper face
during the cylinder liner removal procedure.
4. Measure the cylinder body upper face warpage.
Refer to
Cylinder Body Upper Face Warapag


ENGINE ASSEMBLY ( 2 )
Cylinder Liner Replacement
Cylinder Liner Removal
1. Insert the cylinder liner remover
1
into the cylinder
body (from the lower side of the cylinder body) unit
it makes firm contact with the cylinder liner.
Cylinder Liner Remover: 5-8840-2039-0
(A-4JA1, A-4JB1)
2. Use a bench press
2
to slowly force the cylinder
liner from the cylinder body.
3. Discard the cylinder liner.
Note:
Take care not to damage the cylinder body upper face
during the cylinder liner removal procedure.
4. Measure the cylinder body upper face warpage.
Refer to
Cylinder Body Upper Face Warapag
Tim Mohr and 6 other Car Specialists are ready to help you
Here is a link to the manual for the disassembly of the engine, the pages you are looking for is 57, 58 and 59, Tim


http://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=we b&cd=1&ved=0CC4QFjAA&url=http%3A%2F%2F67.20.85.147%2Fpdf%2Ftm_pdf%2F0ph0XlRlKAvq.pdf&ei=8WNEUrW1IcqyqgHHq4GoBA&usg=AFQjCNH3TrJYGnNI2p5lp2OJ-WBF_aJbpQ&sig2=vwekQin9AyoPUddZPTFM8g&bvm=bv.53217764,d.aWM&cad=rja