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I am reading through your thread: and have some questions.

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Hello Jason, I am...
Hello Jason, I am reading through your thread:http://www.justanswer.com/boat/5tjf5-ive-9-9-mercury-stroke-can-t-spark.html and have some questions.
JA: Thanks. Can you give me any more details about your issue?
Customer: Mercury 9.9 circa 80's / 90's ( the serial number sticker is there but the serial number it self is gone) Long shaft, i just got it a week ago and it was left half sitting in the water for 5 years or so, lower was covered in barnacles. I rebuilt the water pump and replaced the impeller. did the lower oil plugs, gas filfer
JA: OK got it. Last thing — Marine Mechanics generally expect a deposit of about $26 to help with your type of question (you only pay if satisfied). Now I'm going to take you to a page to place a secure deposit with JustAnswer. Don't worry, this chat is saved. After that, we will finish helping you.
Submitted: 1 year ago.Category: Boat
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Answered in 9 minutes by:
3/25/2016
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago
Jason
Jason, Marine Mechanic
Category: Boat
Satisfied Customers: 16,296
Experience: Degree in Marine Technology. Gas and diesel marine mechanic.
Verified

Hello, this is Jason, whom am I speaking with?

How can I help you?

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Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

It looks like you read my response and logged off. Did you still need help with the engine?

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Customer reply replied 1 year ago
Hey Jason, sorry for the long silence. I got distracted with other projects:
To refresh you, Mercury 9.9 2 stroke I believe the serial number is:
OG187500 (it is completely faded and that is my best guess)
it sat for years before i got it and i did a bunch of work on it, it ran for 5 minutes and then stalled.
No Spark
remote electric starter
disconnecting the black and yellow did not yield a spark.
I ran the tests with my digital multimeter from this thread:
http://www.justanswer.com/boat/5tjf5-ive-9-9-mercury-stroke-can-t-spark.html
Black sator test results in order from the worksheet in Ohms:
132.5
3.07
2.94
If my math is correct, allowing for the R x 100 for the second two tests i should be good here, although the last test is a little low, I am not sure if that could be the failure point.Next, I ran the Trigger test:
I got .686 and again if my math is correct for the R x 100 it should be all set?Please advise / should I test the coils next?~Scott
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Hi Scott. Did you measure between the black/yellow and black on the stator? When you did these tests, did you disconnect the stator from the switchbox first?

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Customer reply replied 1 year ago
the table said to use ground for the black wire on the first two tests. I used the spark plug threads for ground.
I have the throttle assembly / starter cables disconnected and had both the black/white and black/yellow wires disconnected for the tests.
I do not believe I have the sator and switchbox disconnected.
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

When it come to resistance measurments you would need to disconnect and isolate the components first. So If you are going to measure the stator and trigger outputs, you must disconnect them from the switchbox first. Does that make sense?

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Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Do you want to re-check everything with the components disconnected and get back to me?

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Customer reply replied 1 year ago
OK
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Okay let me know what happens.

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Customer reply replied 1 year ago
I removed the pull cord assembly, how do i get the fly wheel off?
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Is there a reason you need to pull the flywheel off? Did the stator or trigger test bad?

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Customer reply replied 1 year ago
well, on that original thread i am following you mention that removing the flywheel is necessary.
So, if that is not the case, I could try to disconnect the two from the next components. I do not have the rest of the diagram so i am unsure what they are called.
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

What you want to do is follow the wires that come out from underneath of the flywheel, they will run to the switchbox. Disconnect the stator and trigger wires from the flywheel and meausure their resistances again. If either the stator or trigger fails their resistance test, replace that part. If they both pass, replace the switchbox. Does that make sense?

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Customer reply replied 1 year ago
I am seeing what appears to be a third component under the wheel.
I disconnected this from a small box on the side of the motor.
What I think is the satir appears to only have one cable assembly coming out of it. Black/white and black/yellow and I just got almost identical results:
139.6
3.25
3.11
After disconnecting what I assume was the fly wheel cable? From this unknown box the trigger read .728
Customer reply replied 1 year ago
Jason, three sets of wires come out of the flywheel.
Two sets run to connectors that go through a box, these appear to be the sator and trigger.
The third appears to go to this other component, I am guessing this is the switchbox?
All three are disconnected.
The results are above, please advise
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

I can't see much in your pictures. Do you have a black with a yellow strip wire coming out from under the flywheel, or no?

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Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Good morning, just checking in. How are you making out?

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Customer reply replied 1 year ago
Hey Jason,
So, I cannot disconnect anything else from under the fly wheel.
the readings came out similar when i did the one disconnect i could find.
So unless you can tell me differently, it looks like both the sator and trigger are bad, coming in with Way too much resistance.I tested both the coil packs, and though I do not know what they are supposed to read, the readings are similar at .970 and .980 so i am assuming they are fine.I am thinking i should replace the two components under the fly wheel.
Thoughts?
Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Can you take a couple of pictures of the engine from far out and from a few different angles so I can see exactly what this is. You said it was a 9.9 horsepower but when I run the serial number you gave me it comes up a 25.

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Marine Mechanic: Jason, Marine Mechanic replied 1 year ago

Any luck with a few pictures?

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Jason
Jason
Jason, Marine Mechanic
Category: Boat
Satisfied Customers: 16,296
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Experience: Degree in Marine Technology. Gas and diesel marine mechanic.

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