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Eric
Eric, Automotive Repair Shop Manager
Category: VW
Satisfied Customers: 29981
Experience:  Automotive Repair Shop Manager, Technician
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Volkswagen Passat 2.0T: Hey Eric, My car started making

Customer Question

Hey Eric,
My car started making a weird noise when accelerating, specifically when the turbo started spooling. It was like a really raspy sound, like air was blowing out of something it shouldnt be blowing out of. Two days later it popped and my car sounded like it had a hole in the exhaust. When I got under it turns out the catalytic converter broke off from its flange that it is bolted into the turbo with. This is not something I can do myself at home since I don't have a bridge and therefore can't get the right angle to reach all the bolts. I've tried going to a vw dealership but they sent me packing saying I gotta replace it for 1500 or even more or try and have it welded at a muffler shop. I tried two muffler shops and they say the weld wont hold. Car is an 06 with only 55000 miles. Is there a recall on this or anything I can do to have it fixed for free or cheap.
Submitted: 1 year ago.
Category: VW
Expert:  Eric replied 1 year ago.
HI,
Unfortunately there are no recalls on the converter for your vehicle and it is past the 8yr federal emissions warranty.
The muffler shops are correct that a weld wont hold - I tried a couple of times for customers and the weld breaks within a week.
Your least expensive option is to have an aftermarket direct fit converter installed.
Below is a link to one that runs $338. labor to install it will be about $160
http://www.catalyticconverterwarehouse.com/ShopByVehicle.epc?sup=WHD&mode=PG&yearid=2006@@2006&makeid=83@@VOLKSWAGEN@@B&modelid=15105@@PASSAT&engineid=34235@@L4-1984cc%202.0L%20F/I%20TURBO%20Vin%20BPY@@34235
Expert:  Eric replied 1 year ago.
I noticed we have not yet resolved your concern you asked about. I would sure appreciate it if you would reply so I can offer my skills and knowledge and repair guide access to help as best I can.
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