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Hello, Eddie here and I will do my best. What vent are you speaking of? is it the center vent that is for the a/c?
And is this a 2016 model xc90?
I follow you, Once those come apart it really does usually require replacement. It's 4/50 basic warranty, If you ask them nicely, I feel sure Volvo will replace that for free under warranty, did you ask them yet if it was covered by chance?