My Ford Galaxy 1.8dci 125 PS 2006 /2007 model has just had new injectors to fix a misfiring / slow run speed stutter at under 2000 rpm. The engine runs well when in acceleration mode and is a smooth as chocolate when running around 2500 RPM . The stutter/misfire is still there the sound is coming from the near side area and is a manifests itself in a very quick chuffing sound with a misfire stutter very quickly but not all the time. My Garage has had the engine plugged into the computer checker and there is no reported problem...
HelloThis could be a lack of fuel pressure from the electrical pump at the tank.If the connections to this are corroded or damaged then the pump could stop at any time or could not be running at full speed. Check that its relay switches in and out and the relay contacts are clean and bright – replace the relay if in any doubt and do the same for the fuse, Ideally measure the pressure at the inlet to the main engine fuel pump and if this is low check the pump as described and also consider changing the fuel filter as if this partially blocked this too will reduce pressure.If both of these are OK then also check the connections to the EGR valve, if either the vacuum pipe of electrical connection are damaged / corroded then the EGR can be on all time which certainly will hurt performance. Its also possible that its a fault with the EGR valve so its worth removing the valve and cleaning it out with brake cleaner, if it looks particularly clogged then replace it.If this is OK then check the small vacuum lines to the turbo and its connected control solenoid on the bulkhead, any cracks or leaks can give turbo issues and its best to have the boost pressure measured actually measured with a boost gauge to check that the turbo is healthy and that the sensor is reading correctlyIf its a variable vane turbo (they’ll be an actuator on the turbo body - but not a wastegate) then check its vacuum pipework as above and check the connections to the diaphragm / solenoid valveAlso worth checking that the glow-plug relay is switching off as they can stick on and leave the glow plugs also on - on some cars this can force it into limp home Also worth considering a bottle of injector cleaner into the tank as a clogged injector nozzle will reduce power and give poor combustion - the next stage on from this is to remove all the injectors and have them ultrasonically cleaned and flow checkedAlso check all the high pressure hoses post turbo/s for any split hoses or cracked metal pipes, also check the ends of the intercooler as its not unheard of to pop the end caps off under high boost.If the above are all OK then try checking for airleaks after the airflow meter, any air dragged in here isn't 'seen' by the ECU and so not compensated for and leans the engine out causing rough running. As its a mechanical fault it tends not to turn on the fault light and you can sometime hear a 'hissing' noise with the engine running.Check the hose clips for tightness and inspect the trunking for any cracks or splits and also all the vacuum system, the small bore pipes and fittings for cracks and missing parts.The best way to locate a leak is to have the engine running and warm and then spray lighter gas around each joint in turn. If the engine rev's up you've found your leak. Work your way through each possible joint one at a time and you should find it. I use a slightly flattened piece of brake pipe and some rubber hose from the can of lighter gas to provide a spraying 'wand' and allow a direct blast of gas into each area, especially those difficult to reach with large implements.Might also be worth checking the wiring and connector to the airflow meter for any signs of corrosion or damage. you can do a quick fault find if you unplug the meter and run the engine without it.if the engine condition is the same then chances are the meter or the connection to it is faultyI'd also suggest inspecting the throttle pedal sensor for corroded contacts and damaged wiring
Thanks for the info I will Pass this on to my Garage man so he can investigate further,
Thank you for your assistance I am not sure if the info will help as I don't do diesels or anything beyond oil and water!! Havin cost me £1400.00 so far and no solution your fee is good value.
Regards Peter
Alan's Taxis
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I will take my vehicle into the garage sometime this week . I will be using one of my other vehicle if the stuttering continues. Regards Peter
No problem Peterjust get back to me on this post - no need to open another question
I have to book the vehicle in to see what my garage man finds out . your info is in his hands so I will wait for answers.Peter
No problem Peterjust get back to me on this post