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The Home Smithy
The Home Smithy, Small Engine Tech
Category: Small Engine
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Experience:  Small engine tech
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Have a Kohler Courage engine, model SV-590 on lawn mower,

Resolved Question:

Have a Kohler Courage engine, model SV-590 on lawn mower, 1 yr old.   Oil leaks at the valve cover and into the intake filter area.   I replaced the valve cover gasket, and checked the breather tube, when cleaning the intake filter area. Drain-back port was clear when I removed the valve cover. Valve cover still leaks, and oil migrates to the air filter area ?????
Can anyone help ????
Thanks,
Ed McConnell
Submitted: 5 years ago.
Category: Small Engine
Expert:  The Home Smithy replied 5 years ago.

Hi Ed;

Pull the valve cover back off and place it on a flat surface. An oak desk would be a good place. Check for any warpage. If you can slide a match book cover under it at any point then it is warped too much and will leak. Have a machine shop mill it down for you if this is the case.

Otherwise look for a crack in the cover. You can use a bottle of food coloring to do this. Mix a gallon of water with one bottle of food coloring. Immerse the cover and let it sit for a few minuets. Rinse it just enough to get the majority of the food coloring off and look for any lines. They will be cracks. Replace the cover if this is the case.

Please post any other concerns here.

Best, THS

The Home Smithy, Small Engine Tech
Category: Small Engine
Satisfied Customers: 9508
Experience: Small engine tech
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