REMOVAL & INSTALLATION
See Figures 1 through 6
Disconnect the negative battery cable.
Remove the accessory drive belt.
Label and disengage all of the wiring connectors from the alternator. To disconnect push-on type terminals, disengage the lock tab and pull straight off.
Remove the alternator bolts, then remove the alternator from the engine
To install:
Position the alternator on the engine.
Install the alternator mounting bolts. On 3.8L and 5.0L engines, tighten the upper bolt to 16-21 ft. lbs. (21-29 Nm) and the lower bolt to 30-40 ft. lbs. (40-55 Nm). On 4.6L engines, tighten both bolts to 15-22 ft. lbs. (20-30 Nm).
On 4.6L engines, install the alternator mounting bracket and bolts. Tighten the bolts to 71-106 inch lbs. (8-12 Nm).
Install the accessory drive belt. Ensure that the drive belt is properly installed on the pulleys before starting the engine.
Attach all engine wiring harness connectors to the alternator.
Connect the negative battery cable.
Auto Service Technician
ASE MASTER TECH 40 YEARS IN THE INDUSTRY