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Question

I have a 1987 Evinrude 70 outboard. It runs great but am having a problem with the fuel line. I bought an Evinrude fuel line kit but the fuel doesn't seem to reach the motor through the little plastic receptacle on the side of the motor when I pump up the bulb. My fuel tank sets below or even with the motor at this point. This is a nice old deck boat called Skippercraft circa 1987. Any idea how to solve this problem ?? Don at Lake Lanier.

Submitted: 31 days and 18 hours ago.
Category: Boat
Value: $28
Status: CLOSED
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Optional Information

Make (of engine): Evinrude
Model (of engine): outboard 2 stroke
Year: 1987
Horsepower: 70

Already Tried:
I have bought and installed a new "real" fuel line. The boat always starts in the boat slip but then has a problem starting once it has been running a while on the lake which is a real bummer. The local marina has 89 octane fuel instead of the 87 that I use when I have been mixing with the fuel myself. All oil to gas mixes are cheked very well. Any ideas what could be wrong. This is a consistent problem.

Posted by Dominick 31 days and 18 hours ago.

Answer

Thank you for the question,

 

It may be possible that the fuel line is on the boat backwards....Check the primer bulb on the line and be sure the arrow is pointed toward the engine....

 

If this is not the issue, next lets check the connections to be sure they fit tight and are all the way on the receptacles of the tank and engine, and locked on...

 

Further then this we need to disconnect the fuel line just inside the cowl, behind the receptacle mounted in the cowl, and try again. What we are doing is proving flow through the fuel line from the tank and that this part of the system works...

31 days and 18 hours ago.

Reply

Thanks, is there anything mechanical in the engine itself that might be part of this problem or do you think it is all fuel system related ?

Accepted Answer

That is the reason for the last test, to determine if the issue is in the fuel line and tank system or on the motor....

 

The fuel pump could be stuck, the carb could be stuck...Or possibly you don't have a fuel problem at all....Given the question "but the fuel doesn't seem to reach the motor through the little plastic receptacle on the side of the motor when I pump up the bulb"

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Expert: Dominick
Pos. Feedback: 99.3 %
Accepts: 
Answered: 10/21/2009

Marine Mechanic

21 Years Experience as Mechanic, 18 Yrs Boat Yard Owner/Mechanic, Factory Certified

12 days and 19 hours ago.

Reply

Ok, my brother and myself were out this weekend and we tempted fate by stopping the engine and fishing for awhile. Sure enough the engine would not start after running perfectly and starting up perfectly while it was cold at the dock. My brother is an electrician and is more mechanical than me so we pulled the cover off of the motor and after examining everything he flipped a red switch on the left side of the engine. We tried to start it again and it fired right up. What is the red switch and what does it do ?

Posted by Dominick 12 days and 14 hours ago.

Answer

The only red switch that i can think of without further explanation would be what I would call a red "Lever" or "Valve"....Does this seem accurate?..... The one I am thinking of is attached to a round cylinder with two wires and several very small hoses attached to it, and this would be the "Primer Valve" of the engine (Took The Place of The Choke plates that were used on older models....And yes this would certainly cause a hard starting issue, if the solenoid is not actually opening when the key is pushed in for "Choke" during cranking....

 

This brings up another thought. When we attempt to start this engine we should have the fuel line primer bulb firm, and then turn the key to ON and push in on the key for choke, then with the key held in continue to turn the key to the CRANK position to start the engine.....

 

Good find, we just need to go over the starting procedure above and then check the solenoid for proper operation and I would think the hard starting would go away....

12 days and 13 hours ago.

Reply

Dominick. the first start of the day with the bulb pumped up hard and the key turned to on and pushed up to choke/start the engine is never a problem. It always starts right up. It is after it has run awhile that it is hard to restart. It doesn't start on the 2nd and third start while we are in the middle of the lake and that's the frustrating part. Would the heat of the engine effect that lever ? Can the lever turn itself on or off as an overheating protective mode or is the lever either on or off? What setting should the lever be on normally ?

Accepted Answer

The lever cannot move on it's own and should be in the closed position during all phases of it's use. The closed position is inline with the body of the solenoid it is attached to. The reason for the lever is a means by which we can manually choke the engine should the key switch not activate it...I would have to believe that if you turned the lever on and the engine started right up, the solenoid is not functioning when hot....

 

I would test for this by removing one of the small hoses from the intake manifold that is routed directly to the primer valve. Now with a friend holding the key in without turning the engine over, you squeeze the primer bulb and see if fuel comes out of the small hose, (Should be coming out only when the key is depressed when on)....

 

Check this operation and see if we can determine if the primer solenoid is working properly....Obviously we will have to check this when the engine is hard to start also....

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Expert: Dominick
Pos. Feedback: 99.3 %
Accepts: 
Answered: 11/9/2009

Marine Mechanic

21 Years Experience as Mechanic, 18 Yrs Boat Yard Owner/Mechanic, Factory Certified

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