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Question

I was giving my 96' dodge ram 1500 4x4 with a 5.2l a tune-up when I broke one of the distributer cap bolts off.What options do I have to fixing this without pulling the motor, or do I have to pull it to redrill and tap the hole?

Submitted: 41 days and 12 hours ago.
Category: Car
Value: $13
Status: CLOSED
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Optional Information

Year: 1996
Make: Dodge

Accepted Answer

You will need to remove the distributor to get the broken bolt out but don't need to pull the motor.

 

  1. Disconnect negative battery cable.
  2. Remove distributor cap.
  3. Bring No. 1 cylinder to top dead center (TDC) , by slowly turning the engine until the timing mark on the crankshaft vibration damper lines up with zero on front cover timing scale.

Distributor Alignment Mark
View Full Image

  1. Rotor should be aligned with CYL. NO. 1 mark on camshaft position sensor. If not, rotate engine 360 degrees.
  2. Disconnect camshaft position sensor electrical connector.
  3. Mark position of distributor housing to engine block.
  4. Remove distributor hold-down bolt and clamp.
  5. Remove the distributor from the engine.

INSTALLATION

NOTE: If engine has been rotated since distributor removal, turn engine clockwise until No. 1 cylinder is at TDC of compression stroke.

  1. Clean top of block around distributor opening.
  2. Replace O-ring on distributor housing, and lube with clean motor oil.
  3. Install rotor on distributor shaft
  4. Position distributor into its original position. Engage distributor shaft with slot in oil pump drive gear.
  5. Turn distributor until rotor is aligned with CYL. NO. 1 mark on camshaft position sensor.
  6. Install distributor hold-down bolt and clamp and tighten.
  7. Connect camshaft position sensor electrical connector.
  8. Install distributor cap.
  9. Connect negative battery cable.

Picture
Expert: brownjeff
Pos. Feedback: 100.0 %
Accepts: 
Answered: 10/12/2009

ASE Certified Technician

17 years experience, ASE certified, dealership certified, Service Manager for 15 years,

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