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Question

1994 Aerostar 4 litre. 240K. Runs great. Starts quick, idles smooth, good acceleration. Problem: Over 50MPH under light acceleration the engine bucks and vibrates (shakes) badly. Replaced inline fuel filter, no change. Took to dealer (Beechmont Ford in Cincinnati). They took it for a test ride and verified it did just what I said. ALL CHECKS COME BACK OK during shop testing!!! They said they would have to "pass" on this one and didn't even charge me the diagnostic fee. I don't think the plugs or wires were ever changed since I bought the van new. I assume I should change them as well as the distributor cover and rotor. I've looked everywhere for a proper procedure on how to do this, and all I find on the net is long dissertations saying how hard it is to do. What's the RIGHT thing to look for, since my dealer is of no help??? I'm a degreed engineer and and car junkie with 30 years experience and a full toolbox.

Submitted: 166 days and 4 hours ago.
Category: Ford
Value: $15
Status: CLOSED

Accepted Answer

Hi XXXXXXXXXX XXX. Thank you for asking your question on JustAnswer.

 

It sounds like a secondary ignition misfire.There really isn't any good diagnostics on this vehicle unless you know someone with an old engine scope and can get it to miss right there in front of the scope.I used to water test these,I would get a spray bottle of water and spray the plug wires while some one was lightly brake torquing the engine,I would also spray the distributor cap and then the ignition coil and wire.Usually the faulty component would show up as the water provided a direct ground path from the bad wire,cap or coil.This works well for cracked spark plugs as well.

They were not kidding about tuning this engine.The procedure is pretty strait forward,just remove the interior engine cover and the air inlet and filter housing from the front of the engine.Then remove the plug wires,cap and rotor and the plugs. The hardest part is getting to the wires and plugs....there are no short cuts.You are basically cramming your hands and arms in very confined space.It can be done and you will need every combination of double swivel plug sockets,flex head ratchets wobble tip extensions of all different lengths.

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Expert: Kenny Z
Pos. Feedback: 99.7 %
Accepts: 
Answered: 6/9/2009

Ford Technician

Ford Senior Master,Ase Master with Advanced Level,25 year Ford Tech, Auto Trans and Drivability,Etc

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