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I have a 3ltr diesel 5L motor in my 97mod Hilux, it has terrible fuel economy and really poor towing performance. Have fitted K&N airfilter, large 2.5 in exhaust. new fuel filters etc but still cannot get anything more out of it. Without fitting an aftermarket turbo is there anything I can do. I have heard different reports that these engines are covered in anti pollution gear and this is what slows em down. Know my way round a petrol engines no probs but a diesel Im worried about what to touch, could it just be a timing thing. Please any help would be great

Submitted: 383 days and 6 hours ago.
Category: UK Car
Value: $15
Status: AWAITING CUSTOMER ACTION

Answer

Hi

Diesels are mainly power limted by the amount of fuel that can be pumped in at any time, If this is achieved by upping the fuel pressure this also tends to improve the fuel economy.

The first thing I would check is the fuel rail pressure should be at least 140Bar and after that the injection timing this is set by measuring a plunger on the back of the pump with the crankshaft at TDC and for the 2.4L version of this engine its 0.54-0.66mm.

After that I would measure cylinder pressures and check cam timing. If all of this checks out and the engine is healthy I would then look at pulling everything superfluos off the intake. so its plumbed Air filter to turbo to intercooler to engine with no extra pipe work from teh rocker cover or the EGR valve or an air pump. then you can jujdge if the emissions gear is slowing you down.

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Expert: 350matt
Pos. Feedback: 98.9 %
Accepts: 853
Answered: 1/22/2009

Mechanical Engineer

Engineering degree BEng Hons, Have repaired & modified my own and others cars for 20 years,

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