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5.7L with ECM XXXXXXX ASDU. The injectors do pulse when grounded to ECM harness Pin D1 or A12.
Also, the "Service Engine Soon" light does not come on with ignition switch. It does light when jumpered to harness Pin D1 or A12. I concluded the ECM was at fault by not processing these circuits to ground and replaced it, re-using the original PROM chips. Same problem. My question is if the PROM chips could possibly be the problem?   Are they involved in the circuit logic that pulse the injectors and ground the "SES" light?

Submitted: 365 days and 13 hours ago.
Category: Chevy
Value: $15
Status: AWAITING CUSTOMER ACTION
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Optional Information

1990 Chevrolet G series Van 5.7L

Already Tried:
Verified crank signal (C9) and pulse from distributor ignition module (B5)and 12v power to ECM (A6,A4, A5). Verified grounds at D1,D6,A12.

Posted by AMEDEE 365 days and 13 hours ago.

Answer

Hello!

It sounds like your computer is not grounded properly.

The check engine light should come on with the key in the on position.

I do not believe this is because of a fault prom.

CAUTION:
If the computer is found to be defective and needs replacement, remove the old PROM and place it into the replacement computer. Some ECM's are equipped with another chip called a CALPAK. If the computer is equipped with a CALPAK chip, it will be located next to the PROM and must be transferred along with the PROM. When replacing the computer always transfer the BROADCAST CODE and PRODUCTION ECM/PCM NUMBER to the service label on the replacement computer.

DESCRIPTION:
To allow one type of computer to be used for many different vehicles, a device called a Programable Read Only Memory (PROM) unit is used. The PROM is located inside the computer and has system calibration information based upon the vehicle's axle ratio, engine, transmission, weight, and other specific configurations of the vehicle.

Posted by AMEDEE 365 days and 13 hours ago.

Answer

Not sure if this applies to your vehicle or not, but I thought I would let you know.

Here is a tsb for an incorrect ecm installed from the factory.

90chevy22

Number: 90C19

Section: 6E

Date: May, 1990
Subject: PRODUCT EMISSION CAMPAIGN 90C19 INCORRECT ECM

Model and Year: 1990 G-VAN EQUIPPED WITH 5.7L ENGINE (LORDSTOWN BUILT ONLY)
General Motors has determined that certain 1990 Chevrolet G-Vans built at the Lordstown assembly plant may have been built with an incorrect ECM (Emission Control Module) installed.

To correct this condition, it will be necessary to install a new PROM in the ECM.

VEHICLES INVOLVED

Involved are certain 1990 Chevrolet G-Vans built at the Lordstown assembly plant within the following breakpoints:

MODEL YEAR PLANT FROM THROUGH

G-Van 1990 Lordstown L7100039

L7103442

Involved vehicles have been identified by Vehicle Identification Number Computer Listings. Computer listings contain the complete Vehicle Identification Number, owner name and address data, and are furnished to involved dealers with the campaign bulletin. Owner name and address data furnished will enable dealers to follow-up with owners involved in this campaign.

These listings may contain owner names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is a violation of law in several states. Accordingly, you are urged to limit the use of this listing to the follow-up necessary to complete this campaign. Any dealer not receiving a computer listing with the campaign bulletin has no involved vehicles currently assigned.

OWNER NOTIFICATION

Owners will be notified of this campaign on their vehicles by Chevrolet Motor Division (see copy of owner letter included with this bulletin).
DEALER CAMPAIGN RESPONSIBILITY

Dealers are to service all vehicles subject to this campaign at no charge to owners, regardless of mileage, age of vehicle, or ownership, from this time forward.

Whenever a vehicle subject to this campaign is taken into your new or used vehicle inventory, or it is in your dealership for service in the future, you should take the steps necessary to be sure the campaign correction has been made before reselling or releasing the vehicle.

Owners of vehicles recently sold from your new vehicle inventory are to be contacted by the dealer, and arrangements made to make the required correction according to instructions contained in this bulletin.

PARTS INFORMATION

Parts required to complete this campaign are to be obtained from General Motors Service Parts Operations (GMSPO). To ensure these parts will be obtained as soon as possible, they should be ordered from GMSPO on a "C.I.O." order with no special instruction code, but on an advise code (2).

Quantity/
Part Number Description Vehicle

16121134 Service PROM 1

SERVICE PROCEDURE

1. Referring to the Fuel and Emissions Service Information section of the 1990 Chevrolet Truck R/V, G, and P Model Service Manual (ST 330-90), pages 3-111 to 3-113, remove current PROM and install service PROM.

2. Install Campaign Identification Label.





CAMPAIGN IDENTIFICATION LABEL

Each vehicle corrected in accordance with the instructions outlined in this bulletin will require a "Campaign Identification Label." Each label provides a space to include the five (5) digit dealer code of the dealer performing the campaign service. This information may be inserted with a typewriter or a ball point pen.
Each "Campaign Identification Label" is to be located on the radiator core support in an area which will be visible when the vehicle is brought in for periodic servicing by the owner.

Apply "Campaign Identification Label" only on a clean, dry surface.





CLAIM INFORMATION

Submit a Product Campaign Claim with the information indicated below:
Dealers will automatically receive the correct labor and material allowance based on the labor operation performed.

Refer to the Chevrolet Claims Processing Manual for details on Product Campaign Claim Submission.
May 14, 1990

Dear Chevrolet Owner:

This notice is sent to inform you that Chevrolet Motor Division is conducting a recall campaign that includes your vehicle.

REASON FOR THIS RECALL

General Motors has determined that certain 1990 Chevrolet G-Vans built at the Lordstown assembly plant may have been built with an incorrect ECM (Emission Control Module) installed.

WHAT WE WILL DO

To correct this condition, it will be necessary to install a new PROM in the ECM.

WHAT YOU SHOULD DO

Please contact your Chevrolet dealer as soon as possible to arrange a service date. Instructions for making this correction have been sent to your dealer. Please ask your dealer if you wish to know how much time will be needed to schedule, process and repair your vehicle.

The enclosed owner reply card identifies your vehicle. Presentation of this card to your dealer will assist in making the necessary inspection/correction in the shortest possible time. If you have sold or traded your vehicle, please let us know by completing the postage paid reply card and returning it to us. Should your dealer not schedule a service date within a reasonable time, you should contact the Chevrolet Customer Assistance Center by calling 1-800-222-1020.

If your dealer and the Customer Assistance Center are unable to remedy this condition within a reasonable time, you may wish to advise the Environmental Protection Agency, at the following address: Director, Manufacturer's operations Division (EN-340F), United States Environmental Protection Agency, XXX X XXXXXX. S.W., Washington, D.C. 20460. To ensure your full protection under the emission warranty made applicable to your vehicle by Federal Law, and your right to participate in future recalls, it is recommended that you have your vehicle serviced as soon as possible. Failure to do so could legally be determined to be lack of proper maintenance of your vehicle. Also, your vehicle may fail a state or local emission inspection test if this recall work is not accomplished.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.


Accepted Answer

Some control modules may have problems due to cracked solder joints on the circuit board. These internal control module problems can cause the following symptoms:



Failure to start or vehicle is stalling.
The "CHECK ENGINE" "SERVICE ENGINE SOON" or "MALFUNCTION INDICATOR" light will flash or light up, but no trouble codes will be present.
Vehicle instrument panel displays may be inoperative.
The control module may or may not communicate with the scanner.
Other intermittent driveability problems.
Incorrect PROM or MEMCAL removal and replacement can create solder joint problems or aggravate an existing condition. See PROM or MEMCAL INSTALLATIONfor proper procedures.

If a solder joint problem results in a "hard" failure, normal test procedures will usually pinpoint a faulty control module. Many symptoms caused by poor solder joints in the control module result in intermittent problems, but they may be hard to duplicate during troubleshooting. Control modules with solder joint problems are sensitive to heat and vibration. You can check for these internal control module problems in either, or both, of the following ways:



Remove the control module from its mounting bracket and extend it on the harness so that you can expose it to the vehicle heater ducts. Alternatively, use the flexible duct to route air from the heater to the control module location. Then run the engine and operate the heater at the "MAX HEAT" position. This exposes the control module to approximately 140°F.
With the engine running, tap on the control module several times with your hand or finger tips to simulate vehicle vibration.
If the engine stumbles or stalls, the "CHECK ENGINE" "SERVICE ENGINE SOON" or "MALFUNCTION INDICATOR" light flashes, or any of the previous symptoms occur, the control module may have bad solder joints on the circuit board.

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Expert: AMEDEE
Pos. Feedback: 100.0 %
Accepts: 624
Answered: 11/6/2008

ASE MASTER TECH

ADVANCED LEVEL SPECIALIST

365 days and 13 hours ago.

Reply

The ECM case was not originally grounded. I have verified ground ( less than 1 ohm) at harness pins D!, D6, and A12.

Posted by AMEDEE 365 days and 13 hours ago.

Info Request

and the check engine light still does not come on with the key in the on position?

Do we have a reference voltage at the tps sensor with the key on?

365 days and 13 hours ago.

Reply

The ECM case is and was not grounded originally. I have verified ground at harness pins D1, D6, and A12.

Posted by AMEDEE 365 days and 13 hours ago.

Info Request

I understand that.

DO we have a reference voltage to the tps sensor with the key on?

365 days and 12 hours ago.

Reply

I haven't checked that. Is that pin C13? Should it be 12 V with key on? Verify and I'll run out and check it. Would that affect "SES" also?

Posted by AMEDEE 365 days and 12 hours ago.

Answer

It is possible if things are shorted out.

 

It should be a 5 volt reference going to the tps sensor on one of the three wires.

365 days and 12 hours ago.

Reply

With key on, I have 0 volts at harness pin C13, C14, and A11.

365 days and 12 hours ago.

Reply

I looked at the wiring digram and see I didn't test correctly. I had the ECM harness unplugged which disconnected the 5v ref voltage from the ECM (gray wire at C14) to the TPS. I'll try again leaving it connected and "backprobing". Feedback signal from TPS is on Blue wire Pin C13, should be 0.5 v(throttle closed)to 4.5v (throttle open) per Chilton's manual.

Posted by AMEDEE 365 days and 12 hours ago.

Answer

Turn the key on and unplug the tps sensor.

 

go to the gray wire and measure voltage.

 

Let me know!

Posted by AMEDEE 365 days and 12 hours ago.

Answer

Here is a diagram.

 

graphic
View Full Image

Posted by AMEDEE 365 days and 12 hours ago.

Answer

Going to step out for a few minutes.

 

Be back soon!

365 days and 11 hours ago.

Reply

<p>I reconnected the harness to the ECM. With key "on", I have 0 v at the gray wire backprobing the ECM connector (Pin C14) .   As then expected, I also have 0 v at the gray wire pin on the TPS connector (unplugged).   Since the ECM is to provide this ref voltage, I backprobed for 12 v power to the ECM. I have 12 v at A6, A4, A5.</p><p>Seems to be internal to the ECM. As I stated above, this is a replacement, "new" , remanufactured ECM (from Schuck's) with PROM and other chip (??CALPAK??) from the original ECM re-installed into the "new" ECM.</p><p>What now, coach?.</p>

Posted by AMEDEE 365 days and 9 hours ago.

Answer

Ok... sorry for the delay!

 

We are going to check all powers and grounds.

 

Did you say you have access to a scanner?

365 days and 9 hours ago.

Reply

No, I don't have a scanner. I was going to check for codes using the flashing SES light and the jumpered ALDL but that's when I found the SES light was not working (bulb is O.K.).

I have just a multimeter (analog) and a noid light.

I am willing to rent/borrow a code scanner if you think necessary.

Here's what I have already checked:
Verified crank signal (C9) and pulse from distributor ignition module (B5)and 12v power to ECM (A6,A4, A5). Verified grounds at D1,D6,A12.
What have I missed that I could check easily?
Then let me know if the scanner is a necessary.

I am out for the evening. Will log back on at 9:00 PST, 12:00 midnight your time EST. Thanks.

Posted by AMEDEE 365 days and 9 hours ago.

Answer

Ok...


we are getting close!

 

Right now, we do not need a scanner. I have a feeling that it wont be necessary right now because we wont even be able to communicate with the computer because the computer is not waking up.

 

I will tell you what I have according to my references.

 

We need to see power at A6, C16, and B1.

 

We need to have good grounds on A11, A12, D1 and D2.

 

Here is a pinout chart.

 

graphic
View Full Image



Edited by AMEDEE on 11/7/2008 at 12:05 AM

365 days and 2 hours ago.

Reply

With ign key "on", I find the following:



Power:

A6 = 12v

C16 = 6v , I confirm 6v. It's an old analog meter so +-?

B1 = 6v, both these 6v measurements were double checked as I was expecting 12V.



Ground:

A11 = infinite O, no ground

A12 = <1 O, good ground

D1 = <1 O, good ground

D2 = infinite O, no ground. Note: my D2 is a purple wire. Your diagram shows blk/red, ppl/blk.   My diagram shows it as MAP sensor ground. Make sure it's what you need.



All other wire colors match your diagram. I agree you are getting close. Advise.

Posted by AMEDEE 364 days and 19 hours ago.

Info Request

Is your C16, B1 and A11 all the same color wires as on my diagram?

364 days and 16 hours ago.

Reply

Yes, all other wire colors are the same.

You do need to know that I did the last testing with the harness connectors at the ECM unplugged. Should not affect the power results, but may affect the ground results. Do you need me to redo anything?

Posted by AMEDEE 364 days and 16 hours ago.

Answer

YES!

DO all this testing with the harness plugged in and let me know the results!


power at A6, C16, and B1.

 

grounds on A11, A12, D1 and D2.


364 days and 16 hours ago.

Reply

With harness connected and key "on,

Power:
A6 = 12v
C16 = 1.3v
B1 = 1.3v

Ground:
A11 = <1 Ohm, good ground
A12 = <1 Ohm, good ground
D1 = <1 Ohm, good ground
D2 = <1 Ohm, good ground . Note: my D2 is a purple wire.

All other wire colors match your diagram.

Bonus testing: At fuse box with ECMB fuse removed, 1.3v on left contact and 12v on right contact. Hope this helps next step.

Posted by AMEDEE 364 days and 15 hours ago.

Answer

Well there we go! Pull that fuse out! I bet its bad!

We are missing two powers to the computer.

I take it you have checked all the other fuses?

DO you need a diagram for these two powers?

We are just going to have to trace the wiring issue down until we find out were we are loosing power if this is not our problem.

Edited by AMEDEE on 11/7/2008 at 5:59 PM

364 days and 15 hours ago.

Reply

<p>Looked wrong to me , too.   I pulled ECMB (ECM2) fuse. It looked good and measured 0 ohms. I replaced it anyway with a new fuse. Got 1.7 v at B1 and C16. Pulled the fuse and measured in fuse block again. Now 1.5v on left contact and 12v on right contact. Would love to see the wiring diagram as I can't imagine how I am not getting 12 v to ECM .</p><p>Fuse at ECM1 was good. In fuse block at ECM1 I measured 12v on right contact and 0v on left.</p>

Posted by AMEDEE 364 days and 14 hours ago.

Answer

Here is a diagram.

graphic
View Full Image


This would make sense. B1 and C16 are on the same circuit.

Are we sure we are on the right fuse? "ECBM B" fuse. its a 10 amp.

You could try powering up this circuit and see if the computer comes to life!

Posted by AMEDEE 364 days and 14 hours ago.

Answer

If the new fuse has 12 volts on both sides, and we are still getting no voltage to those two wires to the computer, we simply have a break or an open somewhere in the circuit.

364 days and 14 hours ago.

Reply

I'll jumper A6 to B1 . How will I know when the computer comes to life?

Posted by AMEDEE 364 days and 14 hours ago.

Answer

You will hear all the relays click and the check engine light will come on if you have the key in the on position.

364 days and 14 hours ago.

Reply

Will check for continuity from fuse block ECMB contact to ECM pin B1.

Posted by AMEDEE 364 days and 13 hours ago.

Answer

A voltage drop would be a better test.

Just set your voltmeter to DC voltage and put either lead on both places you are testing.

But for a correct voltage reading. You need to have voltage running through the circuit.

The voltmeter should read 0.00

364 days and 13 hours ago.

Reply

Checked for continuity from fuse block ECMB left contact to ECM pin B1. Initially got 2600 ohms ( expected 0). While switching scales it dropped to 1800v, then while pressing the probe differently it dropped to 0 ohms. Replaced fuse but SES did not come on. I am suspicious there is a bad connection at the back of the fuse block. I did jumper from the right contact in ECMB fuse block (12v)to B1 - SES light did come on. So it seems you have located the problem. I just need to correct the wiring problem from fuse contact to B1. I am assuming all will be well with starting/running when we get the computer turned on. I will be gone for several hours. May not get back to it today but will tomorrow.

364 days and 13 hours ago.

Reply

Will add you voltage drop test to my things to do. Probably tomorrow. Will let you know when I get the wiring fixed.

Accepted Answer

SOunds good!

I will be waiting to hear from you!

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Expert: AMEDEE
Pos. Feedback: 100.0 %
Accepts: 624
Answered: 11/7/2008

ASE MASTER TECH

ADVANCED LEVEL SPECIALIST

364 days and 6 hours ago.

Reply

You,ve been a huge help. Payment wil be forthcoming when we confirm overall success.

362 days and 11 hours ago.

Reply

Removed fuse block and tested from orange wire on back of ECMB terminal to B1/C16. Open circuit. Knew there had to be a splice and found it in harness about 15 inches from ECM. But it was sound. Checked single wire from fuse block to splice area. Open circuit. Ran a parallel wire to the splice area. Worked. Engine ran. Problem solved. A highly, highly unlikely broken wire somewhere inside a harness! Thanks a ton! Will release payment to you with a much-deserved bonus.

Posted by AMEDEE 362 days and 10 hours ago.

Answer

Thanks for the bonus! Very much appreciated!

 

I am glad to hear we got to the bottom of this problem!

 

Persistence pays off! Good work!

 

Its been a pleasure working with you!

 

Please let me know if you have any more questions!

 

Thanks again and God Bless!

 

 

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