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Question

What is idal voltage of mas airflow switch .My code reader says that I have random misfire and low mas airflow volume. I am getting 4.v running on yellow wire and battery voltage on the pink wire. this is on 96 S10 .Have changed plugs wires cap and rotor.New fuel pump .Voltage fluxing on injector with scope.Secondary wires show 23 milvolts at plug except 1and 3 cyl show 4 milvolt .how do I tell if mass is working and is there an ohm that I can look for.

Submitted: 413 days and 8 hours ago.
Category: Chevy
Value: $9
Status: CLOSED
+
Read More

Optional Information

1996 Chevrolet S-10 4.3L

Already Tried:
Plugs wires cap rotor fuel pump fuel reg.

Posted by Dan 413 days and 2 hours ago.

Answer

MAF (mass air flow) sensor is measured in hertz. A scan tool that can read data shows the frequency of the sensor. MAF codes can set due to other problems with the vehicle. What I like to do is to disconnect the MAF sensor wire and run the vehicle with the sensor unplugged. The computer will use other sensor to make the calbrations needed. If problem goes away the MAF is the problem, if problem still there. look else where. check the air tubes between the MAF and the throttle Body any leaks will cause code to set.

Low fuel pressure can cause MAF codes, Make sure you have good fuel pressure.

Make sure the distributor cap is tighten down all the way. A loose or even a cheep distributor cap can cause misfires. If problem still there try to see which cylinders are misfiring. here is a flow chart on MAF Diagnosis.

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Circuit Description
The Mass Air Flow (MAF) sensor measures the amount of air entering the engine during a given time. The Vehicle Control Module (VCM) uses the mass air flow information for fuel delivery calculations. A large quantity of air entering the engine indicates an acceleration or high load situation. A small quantity of air indicates deceleration or idle.

The MAF sensor produces a frequency signal which can be monitored using a scan tool. The frequency varies within a range of around 5 to 7 g/s at idle to near 125 g/s at maximum engine load. This DTC sets if the signal from the MAF sensor does not match a predicted value based on the barometric pressure, the throttle position and the engine speed. This DTC is a type A DTC.

Conditions For Setting The DTC
The Following Conditions will set the DTC:

  • The engine is running.
  • No Throttle Position (TP) sensor DTCs.
  • No Manifold Absolute Pressure (MAP) sensor DTCs.
  • No Evaporation Emission (EVAP) DTCs.
  • Exhaust Gas Recirculation (EGR) DTC P0401 not active.
  • MAF DTCs P0101 or P0103 not active.
  • The system Voltage is greater than 10.0 volts but less than 17.0 volts.
  • The Canister Purge Duty Cycle is less than 99%.
  • The change in throttle position is less than 3.9%.
  • The EGR duty cycle is no more than 89.9%.
  • The EGR Pintle Position is no more than 89.9%.
  • The MAP is no more than 90 kPa.
  • The throttle position is no more than 89.8%.
  • The above conditions met for greater than 2 seconds.
  • The change in MAF sensor is greater than a calculated value.

Action Taken When The DTC Sets

  • The VCM illuminates the Malfunction Indicator Lamp (MIL) the first time the fault is detected.
  • The VCM calculates an airflow value based on idle air control valve position, throttle position, engine speed and barometric pressure.
  • The VCM will store the conditions which were present when the DTC set as Freeze Frame and the Fail Records data.

Conditions For Clearing The MIL/DTC

  • The VCM turns the MIL off on the third consecutive trip cycle during which the diagnostic has been run and the fault condition is no longer present.
  • A history DTC clears after 40 consecutive warm-up cycles have occurred without a fault.
  • Using the scan tool Clear Info function or disconnecting the VCM battery feed clears the DTC.

Diagnostic Aids
Check for the following conditions:

  • A slewed or stuck Throttle Position (TP) sensor. A faulty TP sensor or TP sensor circuit can cause the VCM to incorrectly calculate the predicted mass air flow value. Observe the Throttle Angle with the throttle closed. If the Throttle Angle reading is not 0%, check for the following conditions:
  • The throttle plate sticking or excessive deposits on the throttle plate or the throttle bore.
  • The TP sensor signal circuit shorted to voltage.
  • A Poor connection or high resistance in the TP sensor ground circuit.
  • If none of the above conditions are noted and the Throttle Angle reading at closed throttle is not 0%, replace the TP sensor.
  • Repair as necessary.
  • A poor connection at VCM. Inspect harness connectors for the following conditions:
  • Backed out terminals.
  • Improper mating.
  • Broken locks.
  • Improperly formed or damaged terminals.
  • Poor terminal to wire connection.
  • A misrouted harness. Inspect the MAF sensor harness in order to ensure that it is not routed too close to high voltage wires such as spark plug leads.
  • A damaged harness. Inspect the wiring harness for damage. If the harness appears to be OK, observe the scan tool while moving the connectors and the wiring harnesses related to the MAF sensor. A change in the display indicates the location of the fault.
  • A plugged intake air duct or dirty air filter element. A wide open throttle acceleration from a stop should cause the Mass Air Flow displayed on a scan tool to increase from about 4-7 gm/s at idle to 100 gm/s or greater at the time of the 1-2 shift. If not, check for a restriction.
  • Slewed MAP sensor. A slewed MAP sensor can cause the Barometric Pressure (BARO) reading to be incorrectly calculated. In order to check the MAP sensor, compare the BARO reading on the vehicle being diagnosed to the BARO reading on a normally operating vehicle. If a large difference is noted (over 8 kPa), replace the MAP sensor.

Test Description
The numbers below refer to the step numbers on the diagnostic table.

  1. This step verifies that the problem is present at idle.
  1. A voltage reading of less than 4.0 volts or over 6.0 volts at the MAF sensor signal circuit indicates a fault in the wiring or a poor connection.
  2. This step verifies that the ignition feed circuit voltage and a good ground are available at the MAF sensor.

412 days and 8 hours ago.

Reply

Thanks for the info I have checked all the sensors and am satisfied they are all working

fine. Checked fuel pressure and it stays between 50 and 55 .

Checked all the cyls and it seem the intermittion miss is on cyls 1 and 5. they are runnig

4to 6 KV with a 0 every 4 or 5 sec. The rest are running 20 to 23 KV. This tell me I am

running very rich on 1 and 5 maybe a leaking injector. but I am not sure how to chk this

type of injector I work on boats and these cars are different. If you can give me any suggestions that I may be missing. I run soapy water over anywhere that might leak.

One last thing I pulled the vac line apart at the T Before it goes into the vac cannistor and I can figure out where the other line is so I caped one side of the T.any sugestions

would help then I will pay what I owe. Thanks for the help. This miss is driving me crazy

now the only code is P0300.

Posted by Dan 412 days and 8 hours ago.

Answer

Hi XXXXXXXX. Thank you for asking your question on JustAnswer. The other Experts and I are working on your answer. By the way, it would help us to know:
you said the fuel pressure is 50-55 is that with vehicle running ?

should be 60-66psi when turn key on for about 2 seconds

Thank you again for trusting us with your problem. Please reply as soon as possible so that we can finish answering your question.

412 days and 5 hours ago.

Reply

yes it is 60 at key on then 55 running and doesn't matter the speed it stays the same.

Posted by Dan 411 days and 16 hours ago.

Answer

Hi XXXXXXXX. One last question to get a better understanding of what is going on. Do you have acess to data reatings with a scan tool? you need to monitor fuel trim Data. Long and short fuel trims at different rpm. also make sure 1&5 wires not crossed.

Thank you again for trusting us with your problem. Please reply as soon as possible so that we can finish answering your question.

411 days and 11 hours ago.

Reply

No I only have a code reader . I have a fluke scope . I have checked the wire many times

and I am sure they are not crossed.

411 days and 10 hours ago.

Reply

I just wanted to say one more thing. When this first started and I had to Spray starting

fluid in the the throttle body in the mornings.Every few days I would see a code saying

number one cyl was misfireing after I replaced the fuel pump was when I started getting

a 300 code saying random misfiring and I see that it is 1 and 5 it seem like somthing

is happening on that bank. thanks again

Accepted Answer

Ok That info helps a little more. That style of injectors had trouble with the poppet valves at the end of injectors sticking either open or closed. Sounds kinda like what my be going on. I will include a bulletin to help explain it. they developed a new style of injectors to fix the problem. But first make sure you got a good distributor cap and the distributor cap and rotor tight.

I'm not sure what your asking about the vacuum lines.The only vacuum lines there are hooked up below where the pcv valve hose goes in the intake manifold. Ofcourse you have a brake booster vacuum line. that is another thing to checkmake sure your not getting fluid from the transfer-case into the vacuum lines. that could cause a miss also. but verry random.

 


#00-06-04-003B: Rough Idle After Start, And/Or A Service Engine Soon (SES) Light (Unstick And Clean Central Sequential Fuel Injection (CSFI) Poppet Valves or Convert to MFI) - (Jan 30, 2003)

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Subject:Rough Idle After Start, And/Or A Service Engine Soon (SES) Light (Unstick And Clean Central Sequential Fuel Injection (CSFI) Poppet Valves or Convert to MFI)

Models:1995-2002 Chevrolet and GMC S/T Models
1996-2002 Chevrolet and GMC C/K, M/L, G, P Models
1996-2001 Oldsmobile Bravada
1999-2000 Cadillac Escalade
with 4.3L, 5.0L or 5.7L Engine (VINs W, X, M, R -- RPOs L35, LF6, L30, L31)
Except 2002 VIN X -- RPO LU3 Models

 


This bulletin is being revised to update the Correction and Warranty Information. Please discard Corporate Bulletin Number 00-06-04-003A (Section 06 -- Engine).


Condition

Some customers may comment on rough idle after start-up, especially if the vehicle has sat overnight. These symptoms may be intermittent. The Service Engine Soon (SES) light may also be illuminated. Current misfire or history misfire codes may be detected with the Tech 2 scan tool.

Cause

A deposit build-up on the CSFI poppet valve ball and/or seat may cause the poppet ball to stick open or closed. In either case, the specific cylinder will be mis-fueled, resulting in a cylinder mis-fire condition.

Correction

A new injector unsticking and cleaning process has proven to be effective in restoring poppet valves to an "as new" condition. CSFI injector replacement should NOT be considered as a correction for this customer concern.

Check the vehicle history to determine if the vehicle is returning for a second fuel system repair for this condition. If the fuel system has been repaired for this condition previously, then inform the customer that an alternate fix is available. A new MFI fuel system has been developed that will back service the CSFI fuel system. The MFI fuel system eliminates the CSFI poppet valve ball and seat. The CSFI fuel system will need to be replaced as a unit. Refer to Central SFI to MFI Conversion instructions in this bulletin.

Notice: Individual CSFI injectors can not be replaced with MFI injectors. The entire CSFI fuel meter body will need to be replaced. The bracket used to retain the injectors in the fuel meter body is different between the CSFI and MFI unit. The unit may not seal if you mix injectors. Severe engine damage could result.

Cleaning the CSFI injectors is the preferred repair. The CSFI unit should not be replaced until cleaning has been attempted. If the vehicle should return for the same repair, then the CSFI unit can be replaced with an MFI unit. If the vehicle is out of warranty, the customer should be given the option of which fix to pursue.

Important: "GM of Canada" dealers require District Service Manager approval prior to replacing the CSFI unit with a MFI unit under warranty.

The first step of this process is to use the J 41413 Evap Pressure/Purge Station, in conjunction with the J 44466-10 pressure regulator/hose assembly, to provide the required high pressure (150 psi) source to perform the unsticking procedure. The J 39021 fuel injector tester and accessories provide the means to "energize" the injector. Some later model-year vehicles may utilize the Tech 2® to "energize" the injectors.

The second step of this process is to run the engine on a solution of 10% Top Engine Cleaner and 90% gasoline. This will effectively clean any deposits from the ball and seats of the poppets. It is very important that the engine fuel system is separated from the vehicle fuel system. Top Engine Cleaner may have detrimental effects on the fuel pump.

Cleaning Procedures

This procedure should be performed before any attempt to convert the fuel system to MFI.

S/T and C/K Truck

  1. Loosen the fuel filler cap to relieve vapor pressure in the fuel tank.
  2. Remove the Positive Crankcase Ventilation (PCV) clean air tube from the air inlet tube and set aside.
  3. Remove the bonnet and inlet tube from the throttle body.
  4. Remove the brake booster vacuum hose and connector from the intake manifold.
  5. Remove the electrical connector from the CSFI fuel metering body.
  6. Remove ignition wires 1, 3, 5, (7) from the distributor cap.
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  7. Remove the fuel line bolt (4) at the rear of the intake manifold.
  8. Relieve the fuel system pressure at the service fitting on the fuel line. Use a shop towel to contain any fuel that may exit the service fitting.
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  9. Remove the nuts (1) and clamp (2) from the fuel pipe.
  10. Remove the fuel pipes from the metering body. Be careful not to disturb the O-rings, washer, and spacer in the metering body.
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  11. Install the J 44466-12 (2) and the J 44466-13 (1) to the metering body and tighten. Make sure that the fuel pipe O-rings, washer, and spacers are present and in their proper position.
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  12. Install the J 44466-11 (4), clamp (2), and J 44466-13 (1) to the fuel pipe and tighten.
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  13. Obtain the J 41413, close the valve (2) on the tank, and remove the regulator assembly.
  14. Install the J 44466-10 (5) to the J 41413 tank (3). The J 44466-10 regulator is preset to 150 psi.
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  15. Connect the J 44466-10 hose (1) to the J 44466-12 (3).
  16. Install the J 39021 Injector/Coil Balance Tester, the J 39021-210 Injector Tester Adapter Box, and J 39021-301 V6 Fuel Injector Test Adapter (1) or J 39021-302 V8 Fuel Injector Test Adapter to the metering body electrical connector.
  17. Adjust the amperage selector switch on J 39021 to 0.5 amps.
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  18. Open the valve (2) on the tank (3).
  19. Open the valve (4) on the J 44466-10 to pressurize the fuel system. The minimum pressure required on the gauge (6) is 150 psi. If 150 psi is not obtained, the tank (3) must be refilled prior to performing this procedure.
  20. Close the valve (4) on the J 44466-10.
  21. Energize one injector using the J 39021. Observe a pressure drop on the gauge (6) and verify the injector/poppet valve operation. An injector/poppet that is "stuck" and not operational will have no pressure drop on the gauge. If an injector remains "stuck", repeat the procedure multiple times (as required) until the injector is operational.
  22. Repeat steps 19, 20 and 21 for each individual injector to verify that all injector/poppet valve assemblies are "unstuck" and functional.
  23. Shut off pressure valve (2) on the tank (3) of the J 41413.
  24. Bleed off the pressure at the J 44466-10.
  25. Disconnect and remove the J 44466-10 (5) from the J 44466-12, and the J 41413.
  26. Remove the J 39021-301 or J 39021-302, J 39021-210, and J 39021 from the metering body.
  27. Install the vehicle electrical connector to the metering body.
  28. Install the brake booster vacuum hose and connector to the intake manifold.
  29. Install ignition wires 1, 3, 5, (7) to the distributor cap.
  30. Install the air inlet bonnet to the throttle body, tighten the wing-nut.
  31. Install the PCV fresh air tube to the air inlet tube.
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  32. Obtain J 35800-A (2). Make sure the valve at the bottom of the canister (3) is closed.
  33. Remove the canister top and add 24 ml (0.8 fl.oz.) Top Engine Cleaner, P/N XXXXXXX (Canada P/N 992872), to the canister.
  34. Fill the remainder of the canister with regular unleaded gasoline and install the canister top.
  35. Suspend J 35800-A from a convenient underhood location.
  36. Connect the hose from J 35800-A to the service port on the J 44466-12.
  37. Open the valve (3) at the bottom of J 35800-A.
  38. Connect a "shop air" source to the fitting at the top of J 35800-A and adjust the regulator (1) to 75 psi.
  39. Start the vehicle. It may be necessary to re-adjust the J 35800-A pressure regulator to maintain 75 psi.
  40. Let the vehicle run at idle until the canister is empty and the vehicle stalls.
  41. Remove the shop air supply from J 35800-A.
  42. Depressurize the J 35800-A.
  43. Disconnect the J 35800-A hose from the J 44466-12.
  44. Remove the PCV clean air tube from the air inlet tube and set aside.
  45. Remove the bonnet from the throttle body, and set aside.
  46. Remove ignition wires 1, 3, 5, (7) from the distributor cap.
  47. Remove the brake booster vacuum hose and connector from the intake manifold.
  48. Bleed the residual pressure from the J 44466-12.
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  49. Remove J 44466-13 (1) and J 44466-12 (2) from the metering body.
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  50. Remove J 44466-13 (1), clamp (2), and J 44466-11 (4), from the fuel pipe (3).
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  51. Install the fuel pipe (3) to the metering body. Make sure that all of the O-rings (6 and 8), washers (7), and spacers (5) are present and in their proper position.
  52. Install the clamp (2) and nuts (1).

    Tighten
    Tighten the nuts to 3 N·m (27 lb in).

  53. Apply threadlock, P/N 12345382, or equivalent to the threads of the fuel pipe bolt (4). Install the bolt.

    Tighten
    Tighten the fuel pipe bolt to 6 N·m (53 lb in).

  54. Install the brake booster vacuum hose and connector to the intake manifold.
  55. Install the bonnet and air inlet tube to the throttle body.
  56. Install the PCV fresh air tube to the inlet duct.
  57. Install ignition wires 1, 3, 5, (7) to the distributor cap.
  58. Add one (1) ounce of Port Fuel Injector Cleaner, P/N 12345104 (Canada P/N 10953467), to the vehicle fuel tank for each gallon of gasoline estimated to be in the tank. Instruct the customer to add the remainder of the bottle of Port Fuel Injector Cleaner to the vehicle fuel tank at the next fill-up. Further recommend that Port Fuel Injector Cleaner be added to the fuel tank every 3000 miles (4800 km) particularly if the vehicle is not started and driven every day. Inform the customer that the Port Fuel Injector Cleaner is not to be used at every fill up but may be reapplied every 3000 miles (4800 km).
  59. Tighten the fuel tank filler cap.
  60. Start the vehicle and check for fuel leaks.
  61. Using the Tech 2® scan tool, check for any stored Powertrain DTC codes. Clear codes as required.
  62. Disconnect the Tech 2® Scan tool.
  63. Advise the customer to change brands of fuel.

M/L, G Van and P Truck

  1. Loosen the fuel tank filler cap to relieve fuel tank vapor pressure.
  2. Remove the engine cover.
  3. Remove ignition wires 1, 3, 5, (7) from the distributor cap.
  4. Remove the vacuum brake booster hose and connector from the intake manifold.
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  5. Remove the fuel pipe bolt (4) at the rear of the intake manifold.
  6. Relieve the fuel system pressure at the service fitting on the fuel pipe. Use a shop towel to contain any fuel that may exit the service fitting.
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  7. Disconnect the fuel pipes (3) at the rear of intake manifold (1).
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  8. Remove the nuts (1) and clamp (2) from the fuel pipe.
  9. Remove the fuel pipes from the metering body. Be careful not to disturb the O-rings, washer, and spacer in the metering body.
  10. Remove the electrical connector from metering body.
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  11. Install J 44466-12 (2) and J 44466-13 (1) to the fuel metering body and tighten. Make sure that the fuel pipe O-rings, washer, and spacers are present and in their proper position.
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  12. Install J 44466-01 (1) to the vehicle fuel lines.
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  13. Obtain the J 41413, close the valve (2) on the tank, and remove the regulator assembly.
  14. Install the J 44466-10 (5) to the J 41413 tank (3). The J 44466-10 regulator is preset to 150 psi. The minimum pressure required on the gauge (6) is 150 psi. If 150 psi is not obtained, the tank must be refilled prior to performing this procedure.
  15. Connect the J 44466-10 hose to the J 44466-12.
  16. Install J 39021 Injector/Coil Balance Tester, the J 39021-210 Injector Tester Adapter Box, and J 39021-301 V6 Fuel Injector Test Adapter or J 39021-302 V8 Fuel Injector Test Adapter to metering body electrical connector.
  17. Adjust the amperage selector switch on J 39021 to 0.5 amps.
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  18. Open the valve (2) on the tank (3).
  19. Open the valve (4) on the J 44466-10 to pressurize the fuel system.
  20. Close the valve (4) on the J 44466-10.
  21. Energize one injector using the J 39021. Observe a pressure drop on the gauge (6) and verify the injector/poppet valve operation. An injector/poppet that is "stuck" and not operational will have no pressure drop on the gauge. If an injector remains "stuck", repeat the procedure multiple times (as required) until the injector is operational.
  22. Repeat steps 19, 20, and 21, for each individual injector to verify that all injector/poppet valve assemblies are "unstuck" and functional.
  23. Shut off the pressure valve (2) on the tank (3) of the J 41413.
  24. Bleed off pressure at J 44466-10.
  25. Disconnect and remove the J 44466-10 hose from the J 44466-12 and the J 41413.
  26. Remove the J 39021-301 or J 39021-210, J 39021-210, and J 39021 from the metering body.
  27. Install the vehicle electrical connector to the metering body.
  28. Install ignition wires 1, 3, 5, (7) to the distributor cap.
  29. Install the vacuum brake booster hose and connector to the intake manifold.
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  30. Obtain J 35800-A (2). Make sure the valve (3) at the bottom of the canister is closed.
  31. Remove the canister top and add 24 ml (0.8 fl.oz.) Top Engine Cleaner, P/N XXXXXXX (Canada P/N 992872), to the canister.
  32. Fill the remainder of the canister with regular unleaded gasoline and install the canister top.
  33. Suspend the J 35800-A in a convenient location.
  34. Connect the hose from the J 35800-A to the service port on the J 44466-12.
  35. Open the valve (3) at the bottom of J 35800-A.
  36. Connect a "shop air" source to the fitting at the top of J 35800-A and adjust the regulator (1) to 75 psi.
  37. Start the vehicle. It may be necessary to re-adjust the J 35800-A pressure regulator to maintain 75 psi.
  38. Let the vehicle run at idle until the canister is empty and the vehicle stalls.
  39. Remove the shop air supply from J 35800-A.
  40. Depressurize the J 35800-A.
  41. Disconnect the J 35800-A hose from the J 44466-12.
  42. Remove the vacuum brake booster hose and connector from the intake manifold.
  43. Remove ignition wires 1, 3, 5, (7) from the distributor cap.
  44. Bleed the residual pressure from J 44466-12.
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  45. Remove the J 44466-13 (1) and J 44466-12 (2) from the metering body.
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  46. Remove the J 44466-01 (1) from the vehicle fuel lines.
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  47. Install the fuel pipe (3) to the metering body. Make sure the all of the O-rings (6 and 8), washers (7), and spacers (5) are present and in their proper position.
  48. Install the clamp (2) and nuts (1).

    Tighten
    Tighten the nuts to 3 N·m (27 lb in).


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  49. Inspect the O-rings at the fuel pipe-to-vehicle lines (1). Replace as necessary.

    Tighten
    Tighten the fuel line nuts to 30 N·m (22 lb ft).

  50. Apply threadlock, P/N 12345382, or equivalent to the threads of the fuel pipe bolt. Install the bolt.

    Tighten
    Tighten the fuel pipe bolt to 6 N·m (53 lb in).

  51. Install ignition wires 1, 3, 5, (7) to the distributor cap.
  52. Install the vacuum brake booster hose and connector to the intake manifold.
  53. Add one (1) ounce of Port Fuel Injector Cleaner, P/N 12345104 (Canada P/N 10953467), to the vehicle fuel tank for each gallon of gasoline estimated to be in the tank. Instruct the customer to add the remainder of the bottle of Port Fuel Injector Cleaner to the vehicle fuel tank at the next fill-up. Further recommend that Port Fuel Injector Cleaner be added to the fuel tank every 3000 miles (4800 km) particularly if the vehicle is not started and driven every day. Inform the customer that the Port Fuel Injector Cleaner is not to be used at every fill up but may be reapplied every 3000 miles (4800 km).
  54. Tighten the fuel tank filler cap.
  55. Start the engine and check for fuel leaks.
  56. Use the Tech 2® Scan Tool to check for any stored Powertrain DTC codes. Clear codes as required.
  57. Disconnect the Tech 2® Scan tool.
  58. Install the engine cover.
  59. Advise customer to change brands of fuel.

Central SFI to MFI Conversion Instructions

This procedure outlines the steps required to replace the existing Central SFI Fuel System with a new MFI (Multiport Flexible Injection) Fuel System. Be sure to use the appropriate year and model Service Manual for proper disassembly and re-assembly procedure(s).

Important: Cleaning the CSFI injectors is the preferred repair. The CSFI unit should not be replaced until cleaning has been attempted. If the vehicle should return for the same repair, then the CSFI unit can be replaced with a MFI unit. If the vehicle is out of warranty, the customer should be given the option of which fix to pursue.

V6 Engines

    1. Remove Upper Intake Manifold plenum and SFI Fuel Meter Body according to Service Manual Procedures.
    2. Remove the Fuel Meter Body bracket and discard. Install the new bracket.

      Figure 3


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      (1)Cyl. 2, 4, 6 and 8 tubes
      (2)Fuel Inlet
      (3)Cyl. 1, 3, 5 and 7 tubes
      (4)Fuel Pressure Regulator
    3. Position Fuel Tubes of MFI Fuel Meter Body as shown in Figure 3. Fuel tubes 1, 3, 5, and 7 are oriented toward the fuel inlet side of the fuel meter body. Fuel tubes 2,4,6, and 8 are oriented toward the fuel pressure regulator side if the fuel meter body.
    4. Insert the MFI Fuel Meter Body into the Fuel Meter Body Bracket on the Lower Intake Manifold being careful not to bind the Fuel Tubes. Push down firmly on the fuel meter body until the tabs snap into the bracket locking the fuel meter body in place.
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      (1)Cylinders 6 & 8
      (2)Fuel Pressure Regulator
      (3)Cylinders 2 & 4
      (4)Cylinders 5 & 7
      (5)Cylinders 1 & 3
    5. Orient the fuel tubes to coincide with their corresponding cylinder. The fuel tubes are numbered on the side of the fuel meter body and the corresponding cylinder number is cast in the intake manifold.

      Notice: Use caution when inserting injectors into lower intake manifold to be sure the correct injector is being placed into the correct hole.

      Injectors should not be removed once they have been installed.

       

       

      Removal of injectors from the intake manifold may cause damage to the retaining lugs on the injector.

       

       

      Important: The Injector holes are numbered on the Lower Intake Manifold. The injectors are numbered on the side of the Fuel Meter Body.

    6. Insert the fuel tubes into their corresponding holes in the intake manifold. Install tubes for cylinders 1, 3, 6 and 8 making sure that the injector electrical connectors are facing in toward the center of the manifold.
    7. Insert fuel tubes for cylinders 2,4,5, and 7 in the same manner.

      Important: When installing fuel tubes, it is important that the tubes are oriented properly to provide minimal interference when installing the upper intake manifold plenum. Intake holes for cylinders 2, 4, 5, and 7 are closer to the fuel meter body. It is necessary to cross tube 5 over tube 7 and tube 4 over tube 2 as shown in Figure 4.

      Notice: Lack of lubrication will make installation of the Upper Intake Manifold plenum difficult and may cause damage to the O-ring.

    8. Lubricate the Fuel Meter Body Upper Manifold O-ring (blue in color) with clean engine oil.
    9. Inspect Upper Intake Manifold Gasket and replace if necessary. Reinstall the Upper Intake Manifold plenum following the procedures in the Service Manual.

      Important: Lubricate the Fuel Inlet and Return Lines with clean engine oil before inserting them in the of the Fuel Meter Body.

      Make sure that Fuel Line Retaining Bracket is properly oriented with the tabs down.

       

       

    10. Parts Information

      Cleaning Procedure Parts

      Part Number

      Description

      12345382

      Threadlock

      XXXXXXX

      Top Engine Cleaner (U.S.)

      992872

      Top Engine Cleaner (Canada)

      12345104

      Port Fuel Injector Cleaner (U.S.)

      10953467

      Port Fuel Injector Cleaner (Canada)

      CSFI to MFI Conversion Parts

      Part Number

      Description

      12568332

      V-6 MFI Assembly

      88894355

      V-6 Bracket

      17113215

      V-6 Seal Kit

      93441235

      V-8 MFI Assembly

      17113206

      V-8 Seal Kit

      93442096

      V-8 Bracket

      Parts are currently available from GMSPO.

      Warranty Information

      Important: Some California vehicles may be covered by Special Policy 99066E if built with California Emissions RPO YF5. If the vehicle is covered by the special policy, then that warranty information should be used.

      For vehicles repaired under warranty, use:

      Labor Operation

      Description

      Labor Time

      J5645

      Injector, Fuel - Clean

      C/K, S/T

      1.3 hrs

      Injector, Fuel - Clean

      M/L, P

      1.0 hr

      Injector, Fuel - Clean

      G Van

      1.5 hrs

      J5496

      Meter Assembly and/or Gasket, Throttle Body Fuel -- Replace

      C/K, S/T Trucks, G Vans, P Chassis

      1.4 hrs

      Meter Assembly and/or Gasket, Throttle Body Fuel -- Replace

      M/L Vans

      1.6 hrs

      GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the information.

      View Full Image

      WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION

  1. Remove Upper Intake Manifold plenum and SFI Fuel Meter Body according to Service Manual Procedures.

    Figure 1


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    (1)Cyl. #1 tube
    (2)Cyl. #2 tube
    (3)Cyl. #3 tube
    (4)Cyl. #4 tube
    (5)Cyl. #5 tube
    (6)Cyl. #6 tube
    (7)MFI Fuel Meter Body
  2. Remove the Fuel Meter Body bracket and discard. Install the new bracket as shown in Figure 1.

    Figure 2


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    (1)Cyl. #1 tube
    (2)Cyl. #2 tube
    (3)Cyl. #3 tube
    (4)Cyl. #4 tube
    (5)Cyl. #5 tube
    (6)Cyl. #6 tube
    (7)MFI Fuel Meter Body
  3. Position Fuel Tubes of MFI Fuel Meter Body as shown in Figure 2. Tubes must be oriented away from the fuel pressure regulator end of the fuel meter body.

    Notice: The number 3 Fuel Tube must be positioned behind the number 1 Fuel Tube to eliminate interference with the Upper Intake Manifold plenum when installed. See Figure 2.

  4. Insert the MFI Fuel Meter Body into the Fuel Meter Body Bracket on the Lower Intake Manifold being careful not to bind the Fuel Tubes. Make sure that the number three Fuel Tube is routed in behind number 1 and 5 Fuel Tubes as shown in Figure 2. Push down firmly on the fuel meter body locking it into the bracket.

    Notice: Use caution when inserting injectors into lower intake manifold to be sure the correct injector is being placed into the correct hole.

    Injectors should not be removed once they have been installed.

     

     

    Removal of injectors from the intake manifold may cause damage to the retaining lugs on the injector.

     

     

    Important: The Injector holes are numbered on the Lower Intake Manifold. The injectors are numbered on the side of the Fuel Meter Body.

  5. Insert the number 3 injector into the correct Injector hole in the Lower Intake Manifold first. Install the number 5 injector next and then number 1. This sequence must be followed correctly to prevent interference of the Fuel Tubes. Injectors 2, 4, and 6 are then installed.
  6. Insure that the electrical connectors of the injectors are positioned so that they do not interfere with each other and are pointing towards the center of the Intake Manifold. If necessary, rotate the electrical connectors inboard.

    Notice: Lack of lubrication will make installation of the Upper Intake Manifold plenum difficult and may cause damage to the O-ring.

  7. Lubricate the Fuel Meter Body Upper Manifold O-ring (orange in color) with clean engine oil.
  8. Inspect the Upper Intake Manifold plenum gasket and replace if necessary. Reinstall the Upper Intake Manifold plenum following the procedures outlined in the Service Manual.

    Important: Lubricate the Fuel Inlet and Return Lines with clean engine oil before inserting them into the Fuel Meter Body.

    Make sure that the Fuel Line Retaining Bracket is properly oriented with the tabs down.

     

     

  9. V8 Engines

    This procedure outlines the steps required to replace the existing Central SFI Fuel System with a new MFI (Multiport Flexible Injection) Fuel System. Be sure to use the appropriate year and model Service Manual for proper disassembly and re-assembly procedure(s).

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Expert: Dan
Pos. Feedback: 100.0 %
Accepts: 
Answered: 10/6/2008

ASE Certified Technician

20 Year Factory Trained Current GM Technician

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