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Mike
Mike, Technician
Category: Peugeot
Satisfied Customers: 39198
Experience:  34 Years of repair / diagnostics
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Peugeot expert: I want to replace the timing belt on my peugeot

Customer Question

I want to replace the timing belt on my peugeot expert van but can't get a manual. Can you help?
Submitted: 5 years ago.
Category: Peugeot
Expert:  Mike replied 5 years ago.
Hello and Welcome to justanswer..

What information do you require?

Have you started the job and got stuck or is it general info you need?

Rgds, MIKE.........................................
Customer: replied 5 years ago.

I have not started to do the job yet. I have replaced timing belts in the past using the information from a haynes manual as a guide and expert on whatever car i've had at the time. I have tried to find a manual for my peugoet expert van without sucess. Therefore would like some expert advice a guidance about replacing the belt along with any technical information required.

Regards,

George

Expert:  Mike replied 5 years ago.
Hello again, thank you for your reply -

Ok -theres a lot of info for the price but I will give you what you need to complete the job on that vehicle..

Bear in mind you will need the locking kit - I will give you the special tools list - but these are Peugeot numbers - you can get kits from tool suppliers / the net etc if you dont have it ... :

Special Tools

  • Flywheel locking tool - Peugeot No.(-).0188-F.
  • 206/306/Expert: Flywheel timing pin - Peugeot No.(-).0188-D.
  • Partner: Flywheel timing pin - Peugeot No.(-).0188-D/0153N.
  • Injection pump locking pin - Peugeot No.(-).0188-H.
  • 1 bolt - M8 x 1,25 mm x 80 mm.
  • Timing belt retaining clip - Peugeot No.(-).0188-K.
  • Tensioning tool - Peugeot No.(-).0188-J/J1.
  • Tension gauge - SEEM C.Tronic 105.5.


graphic
Written instructions to go with the above are as follows :

oval

  1. Raise and support front of vehicle.
  2. Disconnect and seal off fuel pipes.
  3. Remove:
      • Engine upper cover.
      • RH front wheel.
      • RH splash guard.
      • Auxiliary drive belt.
      • Auxiliary drive belt tensioner pulley.
      • Flywheel housing lower cover.
  4. Lock flywheel. Use tool No.(-).0188-F.
  5. Remove:
      • Crankshaft pulley bolts Fig.11567.1.
      • Crankshaft pulley Fig.11567.2.
      • Flywheel locking tool.
  6. Reposition:
      • Coolant hose from expansion tank.
      • Engine control module (ECM). DO NOT disconnect harness multi-plug.
  7. Protect radiator from damage with cardboard.
  8. Support engine.
  9. Remove:
      • RH engine mounting and bracket.
      • Timing belt covers Fig.11567.3, Fig.11567.4 & Fig.11567.5.
  10. Turn crankshaft clockwise to setting position.
  11. Insert timing pin in flywheel Fig.11567.6. Tool No.(-).0188-D/0153N.
  12. Insert M8 x 1,25 mm x 80 mm bolt in camshaft sprocket Fig.11567.7.
  13. Insert locking pin in injection pump Fig.11567.8. Tool No.(-).0188-H.
  14. Slacken tensioner bolt Fig.11567.9.
  15. Turn tensioner pulley clockwise away from belt. Use tool No.(-).0188-J/J1.
  16. Lightly tighten tensioner bolt Fig.11567.9.
  17. Remove timing belt.

Installation

  1. Ensure timing pin and locking pin located correctly Fig.11567.6 & Fig.11567.8.
  2. Ensure camshaft sprocket locked with bolt Fig.11567.7.
  3. Slacken camshaft sprocket bolts Fig.11567.10. Tighten bolts finger tight, then slacken 1/6 turn.
  4. Turn camshaft sprocket fully clockwise in slotted holes.
  5. Slacken injection pump sprocket bolts Fig.11567.11. Tighten bolts finger tight, then slacken 1/6 turn.
  6. Turn injection pump sprocket fully clockwise in slotted holes.NOTE: Sprockets should turn with slight resistance.
  7. Fit timing belt to crankshaft sprocket.
  8. Secure belt to crankshaft sprocket with retaining clip. Tool No.(-).0188-K Fig.11567.12.
  9. Fit timing belt in anti-clockwise direction. Ensure belt is taut between sprockets.
  10. Lay belt on injection pump sprocket teeth. Engage belt teeth by turning sprocket slightly anti-clockwise.
  11. Lay belt on camshaft sprocket teeth. Engage belt teeth by turning sprocket slightly anti-clockwise.NOTE: Angular movement of sprockets must not be more than one tooth space Fig.11567.13.
  12. Fit timing belt to water pump sprocket and tensioner pulley.
  13. Slacken tensioner bolt Fig.11567.9.
  14. Turn tensioner pulley anti-clockwise to temporarily tension belt. Use tool No.(-).0188-J/J1.
  15. Lightly tighten tensioner bolt Fig.11567.9. Tightening torque: 10 Nm.
  16. Remove retaining clip Fig.11567.12.
  17. Attach tension gauge to belt at Fig.11567.14. Tool No.SEEM C-Tronic 105.5.
  18. Turn tensioner pulley anti-clockwise until tension gauge indicates 106±2 SEEM units.
  19. Tighten tensioner bolt Fig.11567.9. Tightening torque: 18 Nm.
  20. Remove tension gauge Fig.11567.14.
  21. Ensure bolts not at end of slotted holes in sprockets Fig.11567.15.
  22. If necessary: Repeat installation procedure.
  23. Tighten camshaft and injection pump sprocket bolts Fig.11567.10 & Fig.11567.11. Tightening torque: 23-25 Nm.
  24. Remove timing pin and locking pin Fig.11567.6 & Fig.11567.8.
  25. Remove locking bolt from camshaft sprocket Fig.11567.7.
  26. Turn crankshaft eight turns clockwise to setting position.NOTE: DO NOT allow crankshaft to turn anti-clockwise.
  27. Insert timing pin and locking pin Fig.11567.6 & Fig.11567.8.
  28. Insert locking bolt in camshaft sprocket Fig.11567.7.
  29. Slacken camshaft sprocket bolts Fig.11567.10.
  30. Slacken injection pump sprocket bolts Fig.11567.11.
  31. Slacken tensioner bolt to release tension on belt Fig.11567.9.
  32. Attach tension gauge to belt at Fig.11567.14.
  33. Turn tensioner pulley anti-clockwise until tension gauge indicates 42±2 SEEM units.
  34. Hold tensioner pulley in position. Tighten tensioner bolt Fig.11567.9. Tightening torque: 18 Nm.
  35. Tighten camshaft and injection pump sprocket bolts Fig.11567.10 & Fig.11567.11. Tightening torque: 23-25 Nm.
  36. Remove tension gauge Fig.11567.14.
  37. Remove timing pin and locking pin Fig.11567.6 & Fig.11567.8.
  38. Remove locking bolt from camshaft sprocket Fig.11567.7.
  39. Turn crankshaft two turns clockwise to setting position.NOTE: DO NOT allow crankshaft to turn anti-clockwise.
  40. Check belt tension. Attach tension gauge to belt at Fig.11567.14.
  41. Tension gauge should indicate the following:
      • 206/306/Expert: 38-42 SEEM units.
      • Partner: 38-51 SEEM units.
  42. If not: Repeat tensioning procedure.
  43. Remove tension gauge Fig.11567.14.
  44. Remove timing pin and locking pin Fig.11567.6 & Fig.11567.8.
  45. Remove locking bolt from camshaft sprocket Fig.11567.7.
  46. Turn crankshaft two turns clockwise to setting position.
  47. Insert timing pin in flywheel Fig.11567.6.
  48. Ensure locking bolt can be inserted easily in camshaft sprocket Fig.11567.7.
  49. Ensure locking pin can be inserted easily in injection pump sprocket Fig.11567.8.
  50. Remove flywheel timing pin Fig.11567.6.
  51. Install components in reverse order of removal.
  52. Tighten crankshaft pulley bolts Fig.11567.1. Tightening torque: 10 Nm.

 

( you can ignore the ref's to "fig *** in blue in the instructs above, the all just refer to the pic I have given you ...Study it all and you will get the idea . Ignore the large triangular Images too - they are nothing)


Im very pleased to have helped you -


Please click the "Accept button" for me now - Thank You ...

Please note , you need to press the Accept button even if you are a subscriber to justanswer - thank you again.

Kind Rgds - MIKE

 

 

Mike and other Peugeot Specialists are ready to help you
Customer: replied 5 years ago.

Thanks for your comprehensive answer.

looking at the specialist tools the item your refer to regarding the tension gauge is no longer available. I have looked for an alternative but the unit measurements are different. Is there a convertor for the units available?

Kind regards,

George.

Expert:  Mike replied 5 years ago.
Hello again -

That is a Peugeot tool - If you do a search on line for Timing belt tension tools- you will come up with different ones.

As a rule of thumb though - garages that dont have the tool, take a hold of the belt at the point indicated and twist it between finger and thumb - with reasonable pressure you should be able to just twist it through 90 degrees... and that is a good guide.

I hope that helps you further..

Best Rgds, MIKE.