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Richard
Richard, Motorcycle Mechanic
Category: Motorcycle
Satisfied Customers: 3020
Experience:  Senior Mechanic & Technician
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How do i replace the clutch on a trx250ex

Resolved Question:

how do i replace the clutch on a trx250ex
Submitted: 5 years ago.
Category: Motorcycle
Expert:  Richard replied 5 years ago.

RACE TECH : How are you. Gathering info for you. Be about 2
Customer:

doing good

RACE TECH :

Reading

RACE TECH :

Sorry system had a bug in it there for aminute

RACE TECH :

Let me get this together for you. Be about 10 minutes or so. Will that be ok ?

Customer:

i'm still here

RACE TECH :

OK, looking up the info now.

RACE TECH :

Yea, be jsut a few here while I gather diagrams. Have you done anything yet ?

RACE TECH :

Which clutch you changing out ?

Customer:

took all apart but can not get syn clutch off to get to clutch pack

RACE TECH :

OK great, further than what I thought.

RACE TECH :

have you removed the clutch springs yet ?

RACE TECH :

First remove the 4 clutch springs from the clutch.

Customer:

will need diagram to put shifting mech back togather

Customer:

i removed them already

RACE TECH :

lets get it removed first. Note where all pieces go before you just take stuff apart.

RACE TECH :

Now you see the nut in center of the clutch, have you removed it ?

Customer:

done that

RACE TECH :

OK now just pull the entire basket off of the shaft. Then note each friction and steel plate location as you remove them.

Customer:

can not pull off shaft syn clutch is in the way

RACE TECH :

The ffront of the clutch, the clutch disc and basket all come off in an assembly

RACE TECH :

Oh the centrifugal clutch is in the way, correct. You havent removed it yet ?

RACE TECH :

Undo the center nut holding it on .

Customer:

no can't get centrifugal off this is the problem

RACE TECH :

have you removed the center nut yet ?

Customer:

yes

RACE TECH :

Now just remove the entire hub from the shaft.

Customer:

their is no nut on centrifugal clutch

RACE TECH :

There is a nut in the middle of it

Customer:

no

RACE TECH :

I will psot a picture and show you the nut

RACE TECH :

OK I drawed the picture for you

RACE TECH :

Full Size Image

RACE TECH :

Click on image then click again to zoom in

Customer:

there is a nut on the clutch pack but not on the centrifugal clutch

RACE TECH :

Yes there is a nut

RACE TECH :

I will even tell you the part number.

RACE TECH :

18mm nut part number 90235-HB3-000

RACE TECH :

I hope you have found my answer helpful. If I have helped you,please click accept. Clicking accept if the only way I am paid. Thanks & Goodluck RaceTech :)


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RACE TECH :

Did you see my diagram yet of the nut location ?

RACE TECH :

18 mm nut in center of clutch. Part # XXXXX

RACE TECH :

You must have found that 18mm but inside of that clutch.

RACE TECH :

Hello ?

RACE TECH :

Well I have to log out for the evening. I will wait just a few more minutes and I willl return later.

Customer:

yes found net it was under cap that was stuck a gasket

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