Hello, my name is Judith. Thank you for this opportunity to answer your questions.
Does she have the 10 year card?
OK, she may travel with the expired I-551 but she has to first file the I-90 electronically.
She carries that receipt with her and her valid passport, expired I-551 and fee receipt will allow her re-entry.
She can also make an infoPass appointment with USCIS and get a temporary I-551 stamp in her passport, taking her expired card, the receipt from the filing of the I-90 to the USCIS office.
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