Login|Contact Us
Question and Answer

Heavy Equipment

Ask a Heavy Equipment Question, Get an Answer ASAP!

  • Ask A Question
  • Browse Answers
  • Meet The Experts
  • How JustAnswer Works

EL: cylinder..alternator..the Engine Start Outputs Module on the ECM (

 
KevinB's Avatar
  • Answered by:KevinB
  • Technician
  • Positive Feedback: 98.7 %
  • Accepted Answers: 225
Verified Expert
in Heavy Equipment

Recent Feedback

Positive
Helped me a lot to repair right!
Positive
i got info i needed and am completely satisfied
Positive
Answered every question THANKS
Positive
Thanks Kevin, that sounds like the problem. If not I will be back to you.
Positive
Kevin is very helpful!!! Seems to know his work very well,will use him again!!...
Positive
the pictures were helpful.talked to 3 guys who had worked on 3208s 20 years ago...
Positive
Very Prompt ... Totally Answered My Question. AWESOME! Thanks
Positive
I will use his information when dealing with my dealer

Customer Question

I have a 6 cylinder John Deere engine with a Bosch alternator, trying to figure out the purpose of the D+ connection. The wire going into the D+ connection is through a reverse biased diode and then connects to an output from the Engine Start Outputs Module on the ECM (in other words the diode is shown in the diagram to be forward biased from the ECM to the + connection). The set-up leads me to believe that the D+ connection is an input from the ECM that provides excitation to the Bosch alternator (through a slip ring?) - right now I'm only getting a 0.4 VDC input to the D+ terminal from the ECM and a 12.2 VDC reading on the B+ alternator output terminal - please let me know if I'm looking at this incorrectly and/or if all is well with the readings I've taken...can't lose the engine out here as I'm down to a single generator on a remote island in the Bahamas - numbers on the alternator are   1 197 311 032    EL 14V   783   - the number stamped on the alt housing is 785     thanks!!

Submitted: 1539 days and 13 hours ago.
Category: Heavy Equipment
Value: $45
Status: CLOSED
Picture
Expert:  CaseFace replied 1539 days and 13 hours ago.

Hi,

I'm pretty sure that terminal is for the warning light and

also used when testing the exciter diodes.

 

Steve

 

Please press the Accept Button if you are satisfied with the answer.

Picture
Expert:  KevinB replied 1539 days and 12 hours ago.

Can you give the engine serial # XXXXX can look it up and provide an accurate answer for you. What is the make of the genset thanks Kevin

Customer replied 1539 days and 12 hours ago.

Engine Serial No. is PE6068T533312

 

Another number just below the Serial No. is 6068TF150

 

Thanks

Picture
Expert:  KevinB replied 1539 days and 11 hours ago.

The Bosch 14-volt alternator is a 12-pole, self-induced synchronous generator. The current coil is located in the stator, and the exciting coil in the rotor. The exciting current is supplied by the rectifier (terminal D+) through the regulator, two carbon brushes and slip rings to the exciting coil in the rotor.

 

The alternator generates alternating current which is then transformed into direct current by the rectifier diodes.

 

The alternator windings are Y-connected. The coil ends U, V and W are connected to the rectifier diodes. The current flows through the diode and terminal B+ directly to the positive pole of the battery.

 

Alternator current is generated in each stator coil (B) of the alternator. During one revolution of the rotor, the voltage in the stator coil rises form 0 to the positive maximum, drops to 0, rises to the negative maximum and again drops to 0. Then the process is repeated.

 

As the stator coils are Y-connected, a three-phase or alternating current is generated. The individual phases are shifted 120 degrees.

 

A sealed electronic regulator is used to regulate the alternator voltage. This regulator, which cannot be adjusted, limits the alternator voltage to approximately 14 volts.

 

Appears to me that your altenator has failed due to your troubleshooting.

 

If I can be of more help let me know kevin.

Picture
Expert:  John replied 1539 days and 11 hours ago.

Hi

I do not know what scale your meter is on but with key on and engine not running D+ should be battery voltage, and B+ should be 2-4 volts


What about engine running? Both D+ and B+ should be charging voltage (14)
There is another marked W Switch your meter to AC and running that should be 7.63 AC Volts.

What is your problem? Has this been setting?

Thanks John

got more questions, fire back
If this helps please click accept.

Customer replied 1539 days and 10 hours ago.

OK, I can't turn the engine off as it's my sole source of power out here - with the engine running, I get 12.2 VDC on B+ and only 0.4 VDC on D+ - the connection from D+ BACK through what would be a reverse biased diode (makes no sense to me) all the way to the ECM is through the Engine Start Ouputs Module (not input module), which again makes no sense to me....I'll measure AC volts at W and get back to you...appreciate the response, getting alot of them so hard to keep up in a timely manner....

 

We've been holding at 12.2 volts for hours (since I reconnected leads from ECM to D+ that had been disconnected by my crew while I was off the island, so there may be nothing wrong)...I don't recall ever having much more than 12+ VDC output from the alternator, but since this is a newly installed one AND since I've only this generator to rely on for now, I wanted to be sure...

 

Thanks

Accepted Answer

Picture
Expert:  KevinB replied 1539 days and 10 hours ago.

The module for engine start you are refering to senses voltage from the D+ to prevent you from engaging the starter while the engine is running quite a complicated curcuit to preform this simple task. The low voltage on the B+ terminal would make me want to replace the altenator since it is your only source of power, or atleast have one on hand being so remote. KevinB39838.0931345718

Expert TypeTechnician
Category: Heavy Equipment
Pos. Feedback: 98.7 %
Accepts: 225
Answered: 1/25/2009

Experience: Cat Field Tech for 6 years, John Deere Field Tech For 5 years

Ask this Expert a Question >
 
Tweet

2 Technicians are Online Right Now

Ask Your Question Now
Heavy Equipment Questions Date Submitted
I JUST GOT A WOODSMAN MX18 WOOD CHIPPER.IT WONT THROW THE CHIPS 4/2/2013
Cat Man: I was wondering if you knew what Heavy Equipment 3/29/2013
Have a 4300 international w/ dt 466. Stopped running. Codes 3/6/2013
What is the valve and injector clearance on a 471 Detroit engine 3/5/2013
RA-CI 3/3/2013
i just purchased a 1970 john derre tractor loader back hoe 3/1/2013
I would like to know the differences in the engine blocks between 2/25/2013
I require a Decal for Eaton 10 speed RTO-610 gear shift pattern 2/15/2013
Hello. I have a Komatsu D-20A Dozer. Late last fall starting 2/4/2013
Have an Eaton Series 40 Steering Control Unit that I am trying 2/1/2013
RSS
Next 10 >
Ask A Technician
Type Your Heavy Equipment Question Here...
characters left:

Top Heavy Equipment Experts

See More Technicians

In The News

Nbc
Washington Post
New York Times
Cnn
Learn More

How It Works

  • Ask an Expert
  • Get a Professional Answer
  • Ask Followup Questions
  • 100% Satisfaction Guarantee
Learn More
close
Find Expert answers related to your question.
Sign up using email
We will never post anything without your permission.
Already have an account? Sign in

Ask a Technician

Get a Professional Answer. 100% Satisfaction Guaranteed.
94 Technicians are Online Now
Type Your Heavy Equipment Question Here...
characters left:
Disclaimer: Information in questions, answers, and other posts on this site ("Posts") comes from individual users, not JustAnswer; JustAnswer is not responsible for Posts. Posts are for general information, are not intended to substitute for informed professional advice (medical, legal, veterinary, financial, etc.), or to establish a professional-client relationship. The site and services are provided "as is" with no warranty or representations by JustAnswer regarding the qualifications of Experts. To see what credentials have been verified by a third-party service, please click on the "Verified" symbol in some Experts' profiles. JustAnswer is not intended or designed for EMERGENCY questions which should be directed immediately by telephone or in-person to qualified professionals.
Truste
Contact Us | Terms of Service | Privacy & Security | About Us
© 2003-2013 JustAnswer LLC