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Pete
Pete, Auto Service Technician
Category: Ford
Satisfied Customers: 24698
Experience:  Over 17 years diagnosing and repairing automobiles various makes and models with some training and certifications.
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I have been a heavy equipment repairman 's. I am trying to

Customer Question

i have been a heavy equipment repairman for 50yr's. I am trying to replace the turbo on my 1996 f-350 7.3 ford. all the video's will show me this for 1997, but it does not apply the same for a 1996. so how do I remove the turbo on the 1996?
Submitted: 1 year ago.
Category: Ford
Customer: replied 1 year ago.
my e-mail***@******.***
Expert:  Pete replied 1 year ago.

Hi my name is ***** ***** I will be happy to help with this today.I apologize for any delay.

Below is the procedure I have located on this here.Unfortunately I do not have any videos of this.If you need anything else with this let me know so we can continue.

REMOVAL 1. Disconnect battery ground cables. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the (PCM) relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

2. Remove two air intake tube assembly bolts, clamps at turbocharger, crankcase breather assembly and air cleaner, and air intake tube and hoses.

3. Remove exhaust outlet marmon clamp from turbocharger.

4. Raise vehicle.

5. Remove engine charge exhaust pipe bolt from transmission, if so equipped.

6. Remove bolts and nuts from catalytic converter to engine charge exhaust pipe, if so equipped.

7. Loosen two bolts retaining turbocharger exhaust inlet pipe to left exhaust manifold.

8. Remove bolts retaining left turbocharger exhaust inlet pipe to turbocharger exhaust inlet adapter.

https://www.dropbox.com/s/nxraf1mp5cjipli/t-10-16-15.gif?dl=0

9. Remove lower bolt retaining right turbocharger exhaust inlet pipe to turbocharger exhaust inlet adapter.

10. Lower vehicle.

11. Remove upper bolts retaining right and left turbocharger exhaust inlet pipes to turbocharger exhaust inlet adapter.

12. Remove right engine lift hook and bolt.

https://www.dropbox.com/s/ms1fz14csoh62sb/tu-10-16-15.gif?dl=0

13. Loosen four intake manifold hose clamps and one clamp retaining compressor manifold to turbocharger.

https://www.dropbox.com/s/bvf2yw8z1cp8mue/tur-10-16-15.gif?dl=0

14. Remove compressor manifold.

https://www.dropbox.com/s/o8cw6rataifr0vi/turb-10-16-15.gif?dl=0

15. Remove four bolts retaining turbocharger pedestal assembly to cylinder block.

16. Remove turbocharger assembly and disconnect electrical connectors.

https://www.dropbox.com/s/nppuqoz7qtbstao/turbo-10-16-15.gif?dl=0

17. Remove oil gallery 0-rings.

18. If turbocharger is not being removed for service, install Fuel/Oil/Turbo Protective Cap Set T94T-9395-AH to keep foreign material from entering the turbocharger.

INSTALLATION

1. Install new oil gallery O-rings.

2. Connect turbocharger electrical connectors and install turbocharger assembly.

https://www.dropbox.com/s/yfvbqmzasol7ub1/turbos-10-16-15.gif?dl=0

3. Install four bolts retaining turbocharger pedestal assembly to engine block. Tighten to 24 Nm (18 ft lb).

4. Loosely install bolts retaining right and left turbocharger exhaust inlet pipes to turbocharger exhaust inlet adapter.

5. Install compressor manifold, intake manifold hoses, and clamps.

6. Install right engine lift hook and bolt.

7. Raise vehicle.

8. Tighten two right and left lower bolts retaining turbocharger exhaust inlet pipes to turbocharger exhaust inlet adapter to 49 Nm (36 ft lb).

9. Tighten four right and left bolts and nuts retaining turbocharger exhaust inlet pipes to exhaust manifolds to 49 Nm (36 ft lb).

10. Install catalytic converter to engine charge exhaust pipe bolts and nuts.

11. Lower vehicle.

12. Tighten two right and left upper bolts retaining turbocharger exhaust inlet pipes to turbocharger exhaust inlet adapter to 49 Nm (36 ft lb).

13. Install exhaust outlet marmon clamp to turbocharger.

14. Install air intake tube and hose assembly, two bolts and clamps.

15. Connect battery ground cables.

NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the Powertrain Control Module (PCM) relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

If more help is needed, use the reply tab to continue our conversation. If no further assistance is needed, kindly rate my service.You can rate at any time and we can continue to work on your question as this will not close out your question.Keep in mind in some cases it can be difficult to fully diagnose or help repair your vehicle without seeing it and I work on delivering the best possible answer from what I see to work with.Thanks Pete.