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Tim Mohr
Tim Mohr, ASE MASTER TECH
Category: Ford
Satisfied Customers: 15316
Experience:  30 YRS EXPERIENCE, FOREIGN AND DOMESTIC, GAS AND DEISEL
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How do you change the EGR cooler on an 04 F250 6.0L diese

Resolved Question:

How do you change the EGR cooler on an 04' F250 6.0L diesel?
Submitted: 7 years ago.
Category: Ford
Expert:  Tim Mohr replied 7 years ago.
Hi, my name is XXXXX XXXXX will post the procedure below for you.
Expert:  Tim Mohr replied 7 years ago.
air
Notes

EXHAUST GAS RECIRCULATION (EGR) COOLER

REMOVAL

  1. Remove the intake manifold.

  1. Remove the exhaust gas recirculation (EGR) cooler stud bolts.

  1. NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer. Remove the bolt and the EGR cooler.

  1. Remove and discard the gasket and O-ring seal.

INSTALLATION

  1. Install the O-ring seal and gasket.

  1. NOTE:
    • Apply clean engine oil to the O-ring seal.
    • Position the grommets and spacer prior to installing the EGR cooler.

Install the EGR cooler and stud bolts hand-tight.

  1. Install the EGR cooler bolt.
    • EGR cooler with a M6 bolt, tighten to 13 Nm (10 lb-ft) .
    • EGR cooler with a M8 bolt, tighten to 31 Nm (23 lb-ft) .

  1. Tighten the EGR cooler stud bolts.
  2. Install the intake manifold.

 

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