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lostrider, Ford Technician
Category: Ford
Satisfied Customers: 3075
Experience:  ASE Master Technician, Ford Senior Master Technician,Diesel certified, ASE Master, 22 yrs FORD exp.
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Ford: Hey..Guys..I need to replace a water pump on a Ranger 3.0 w/p.s

Resolved Question:

Hey Ford Guys, I need to replace a water pump on a Ranger 3.0 w/p.s,a.c ans a.t., with 210k miles. Chilton manuel says "Rotate belt adjuster out of the way." My question is, How? Do you remover the torx head bolt out of the adjuster, or is there something else I am missing. Keith
Submitted: 6 years ago.
Category: Ford
Expert:  lostrider replied 6 years ago.

Hi keith, what year is your ranger?

Customer: replied 6 years ago.
sorry, 1996
Expert:  lostrider replied 6 years ago.

Water Pump here are the Ford instructions.

SPECIAL SERVICE TOOL(S) REQUIRED
DescriptionTool Number
Fan Clutch Holding ToolT84T-6312-C
Fan Clutch Nut WrenchT84T-6312-D

Removal

  1. Disconnect ground cable at battery.

  1. Remove engine air cleaner outlet tube.

  1. CAUTION: Fan clutch has left-hand threads so nut must be turned clockwise to remove.

    Loosen nut on fan clutch using Fan Clutch Holding Tool T84T-6312-C and Fan Clutch Nut Wrench T84T-6312-D and remove fan blade and clutch assembly from water pump (8501).

  1. Remove 2 screws holding fan shroud to radiator (8005). Remove fan blade and clutch assembly and fan shroud together.

  1. Drain cooling system.

  1. Loosen, do not remove, 4 water pump pulley (8509) retaining screws.

  1. Rotate engine drive belt tensioner clockwise and remove engine drive belt (8620).

  1. Remove 4 water pump pulley retaining screws and water pump pulley.

  1. Remove 3 electrical connectors at generator (GEN) (10300).

  1. On Aerostar only, remove oil fill tube retaining nut at generator stud and lift tube from stud.

  1. Remove 3 bolts retaining generator bracket to cylinder head (6049) and remove generator and bracket as an assembly.



    Engine Accessory Installation, 3.0L, Ranger


    graphic


    ItemPart NumberDescription
    1 N606068-S2 Bolt
    2 10300 Generator
    3 10153 Generator Mounting Bracket
    4 N806020-S2 Bolt
    5 19703 A/C Compressor
    6 6312 Crankshaft Pulley
    7 3A674 Power Steering Pump
    8 N807551-S100 Bolt
    9 N807123-S2 Stud
    10 N605805-S2 Bolt
    11 2882 A/C Compressor Mounting Bracket
    12 N800199-S8M Bolt
    13 3A733 Power Steering Pump Pulley
    14 6B209 Drive Belt Tensioner
    15 N60608-S2 Bolt
    16 N807124-S2 Bolt
    17 3F671 Belt Adjuster
    18 N802096-S2 Bolt
    19 8509 Water Pump Pulley
    A - Tighten to 40-55 Nm
    (30-41 Lb-Ft)
    B - Tighten to 21-29 Nm
    (15-21 Lb-Ft)
    C - Tighten to 53-72 Nm
    (39-53 Lb-Ft)
  1. On Ranger only, disconnect crank position sensor (CKP) wiring.

  1. Remove heater water return hose at water pump.

  1. On Ranger only, remove bypass hose from fitting at intake manifold (9424).

  1. CAUTION: Use care not to damage the throttle linkage or fuel lines.

    On Ranger only, remove 3 screws securing A/C compressor to power steering pump support bracket. Using a piece of wood bridged from the top of the battery to the throttle body (9E926), suspend the A/C compressor with a wire tie or other suitable material.

  1. Using a Torx® 50 driver, remove enginedrive belt tensioner (6B209) assembly.

  1. On Aerostar only, if equipped with auxiliary heater, remove screw retaining auxiliary heater tube bracket at power steering pump support bracket.

  1. Remove lower radiator hose at radiator and water pump.

  1. Remove 5 screws retaining power steering pump support bracket to the engine (6007) and secure power steering pump and bracket assembly toward battery tray.

  1. Remove 12 water pump retaining bolts and note bolt location.

  1. Remove water pump and discard old water pump gasket.

Installation

NOTE: Lightly oil all bolts and stud threads before installation except those requiring special sealant.

 

 

  1. Clean gasket surfaces on engine front cover (6019) and water pump carefully. (Use care as aluminum gouges easily.)

  1. Position a new gasket on water pump sealing surface using Gasket and Trim Adhesive D7AZ-19B508-B or equivalent meeting Ford specification ESE-M2G52-A to hold gasket in position.

  1. Install water pump on engine front cover and hand-tighten 12 attaching bolts. Refer to Engine Front Cover in this section for tightening specifications.

  1. Reinstall lower radiator hose at water pump and radiator and tighten clamps.

  1. Reinstall power steering pump support bracket to engine and torque to (5 fasteners) (Ranger) 48-61 Nm (35-45 lb-ft) or (3 fasteners) (Aerostar) 40-54 Nm (30-40 lb-ft).










    Power Steering Support Bracket - Ranger


    graphic


    ItemPart NumberDescription
    1 6049 Cylinder Head
    2 3A674 Power Steering Pump
    3 N807123-S2 Stud
    4 N605805-S2 Bolt
    5 - Power Steering Bracket (Part of 3A674)
    6 N800199 Bolt
    7 3A733 Power Steering Pump Pulley
    8 N606068-S2 Bolt
    9 6B209 Drive Belt Tensioner
    10 N807124-S2 Bolt
    11 3F671 Power Steering Belt Idler Support
    12 N807551-S100 Bolt (4 Places)
    13 N602098-S2 Screw and Washer
    14 8509 Water Pump Pulley
    15 6312 Crankshaft Pulley
    A - Tighten to 40-55 Nm
    (30-41 Lb-Ft)
    B - Tighten to 53-72 Nm
    (39-53 Lb-Ft)
    C - Tighten to 21-29 Nm
    (16-21 Lb-Ft)
  1. Reinstall engine accessory drive belt tensioner and torque to 35-45 Nm (27-33 lb-ft).

  1. On Ranger only, install A/C compressor to steering pump support bracket with 3 bolts and torque to 22-28 Nm (17-21 lb-ft).

  1. On Ranger only, reconnect bypass hose to fitting on intake manifold and tighten clamp.

  1. Install heater water return hose at water pump fitting and tighten clamp.

  1. On Aerostar only, if equipped with auxiliary heater, reinstall auxiliary heater tube bracket at power steering pump support bracket and torque to 8-12 Nm (6-8 lb-ft).

  1. On Ranger only, connect crank position sensor (CKP) wiring at sensor.

  1. Reinstall generator and bracket assembly to right cylinder head with 3 bolts and torque to 40-54 Nm (30-40 lb-ft).










    Front End Accessory Drive - Ranger


    graphic


    ItemPart NumberDescription
    1 N606068-S2 Bolt
    2 10300 Generator
    3 10A313 Generator Bracket
    4 N606065-S2 Bolt
    5 6049 Cylinder Head (RH)
    A - Tighten to 40-55 Nm
    (30-41 Lb-Ft)
  1. Reconnect 3 wiring connectors in generator.

  1. Install oil fill tube bracket over stud at generator and torque retaining nut to 42-50 Nm (32-37 lb-ft).

  1. Install water pump pulley on water pump hub and tighten bolts finger-tight.

  1. Wrap engine accessory drive belt around all pulleys except generator. Rotate belt tensioner clockwise and when belt clears, slip over alternator pulley.











    Front End Accessory Drive Belt Routing - Ranger


    graphic


    ItemPart NumberDescription
    1 19703 A/C Compressor
    2 3A733 Power Steering Pump Pulley
    3 6B209 Drive Belt Tensioner
    4 8620 Drive Belt
    5 6312 Crankshaft Pulley
    6 8509 Water Pump Pulley
    7 10300 Generator
    8 3F671 Power Steering Belt Idler Support
  1. Torque water pump pulley bolts to 23-32 Nm (18-24 lb-ft).

  1. Place radiator fan and clutch assembly in fan shroud and slide fan shroud into position. Lower edge of fan shroud should locate in clips at bottom of radiator. Secure top of fan shroud with 2 screws and torque to 6-8 Nm (53-71 lb-in).

  1. CAUTION: Fan clutch has left-hand threads so nut must be turned clockwise to remove.

    Install fan clutch on water pump hub and torque to 41-135 Nm (30-100 lb-ft) using Tool T84T-6312-C and Fan Clutch Nut Wrench T84T-6312-D.

  1. Reinstall engine air cleaner outlet tube and tighten clamps.

  1. Fill engine cooling system to specified level. Refer to Section 03-03.

  1. Reconnect ground cable at battery.

  1. Start vehicle and check for leaks. Allow engine to reach operating temperature and verify no fluid leaks. Shut off engine, check and correct all fluid levels.

lostrider, Ford Technician
Category: Ford
Satisfied Customers: 3075
Experience: ASE Master Technician, Ford Senior Master Technician,Diesel certified, ASE Master, 22 yrs FORD exp.
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