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Fuel Pump Module
With vehicle in NEUTRAL, position it on a hoist.
Release the fuel system pressure.
Disconnect the battery ground cable.
Release the fuel tank filler cap and position aside.
Insert a suitable fuel drain tube into the fuel tank filler pipe until it reaches the fuel tank inlet spout
NOTE: When the fuel tank is completely full, this step will remove approximately 1/8 of fuel from the fuel tank.
Release the fuel tank filler pipe hose clamp.
Disconnect the fuel tank filler pipe hose from the fuel tank.
Insert a suitable fuel drain tube into the fuel tank inlet spout
NOTE: When draining a completely full fuel tank, this step will drain most of the fuel from the RH side of the fuel tank, and partially drain the LH side of the fuel tank due to the siphoning effect from the fuel crossover tube.
Five Hundred, Montego
Remove the rear lower seat cushion.
Release the latches and pull upward on the rear lower seat cushion and remove
Position the rear floor carpet and any padding or insulation covering the fuel pump module access cover aside.
Remove the fuel pump module access cover.
Clean the surrounding area of the fuel pump module mounting flange and the quick connect couplings with compressed air.
Disconnect the fuel pump module electrical connector. : Place absorbant pads in the general work area in case of fuel spillage.
Disconnect the rear fuel supply tube-to-fuel pump module quick connect coupling.
Disconnect the fuel vapor control tube assembly valve-to-fuel pump module quick connect coupling.
Install the special tool and remove the fuel pump module lock ring.
Carefully lift the fuel pump module out of the fuel tank allowing access to disconnect the crossover tube quick connect couplings.
Disconnect the crossover tube-to-fuel pump module quick connect couplings
Completely remove the fuel pump module from the fuel tank.
NOTE: To install, apply clean engine oil to the O-ring seal.
Remove the fuel pump module O-ring seal.
To install, reverse the removal procedure.