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Curtis B.
Curtis B., Other
Category: Electric Vehicles
Satisfied Customers: 26016
Experience:  Worked on fleet of various electric vehicles, golf carts, scissor lifts and electric booms.
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Electric Vehicles Club Car Gas: I have a 1992 Club Car gas.

Customer Question

I have a 1992 Club Car gas. When starting, I will get a few initial sparks (maybe 4-6) from the spark plug and then it gets interrupted. It started doing this a few months back, initially it was intermittent, then progressively got worse to now it won't run anymore. Wondering if it's the voltage regulator? I changed out the micro switches on the accelerator and F/R transmission position lever.
Submitted: 1 year ago.
Category: Electric Vehicles
Expert:  Curtis B. replied 1 year ago.
It will not be the regulator! It is only to charge the battery. Has to be a problem with the ignition system. You have removed the kill wire from the micro switch that kills the engine? If not micro switch grounding out the spark, either the coil is bad, or the igniter is bad. Igniter would be my thought!
Customer: replied 1 year ago.
Where is the igniter located? Not familiar with the term...
Expert:  Curtis B. replied 1 year ago.
http://img266.imageshack.us/img266/509/engine2bw6.th.jpg
Expert:  Curtis B. replied 1 year ago.
Left side of engine ,viewed from the lfywheel.
Expert:  Curtis B. replied 1 year ago.
single wire to it.
Expert:  Curtis B. replied 1 year ago.
next to the voltage regulator
Customer: replied 1 year ago.
Can I test it to verify that it failed? Ohm or applied voltage? Just curious, if it has failed, why does the spark plug ignite a few times before stopping?
Expert:  Curtis B. replied 1 year ago.
No test! But if it were coil, it would not spark, or would quit when hot.
Expert:  Curtis B. replied 1 year ago.
That makes me think the igniter is bad.
Customer: replied 1 year ago.
I ordered an igniter, hope it resolves the issue.... Thanks Jay
Expert:  Curtis B. replied 1 year ago.
OK< thanks.
Customer: replied 1 year ago.
Hi Curtis! I installed the new igniter and it didn't remedy the situation. I still get 4-5 initial sparks and then it cuts out. Any other suggestions?
Expert:  Curtis B. replied 1 year ago.
Locate the kill wire from the micro switch in the solenoid box and unplug the wire.
Expert:  Curtis B. replied 1 year ago.
You changed the switch, but wire may be bad.
Expert:  Curtis B. replied 1 year ago.
If not, next would be to replace the coil!
Customer: replied 1 year ago.
Curtis, lifted the wire off the micro switch, all is good. UGH... I'll enjoy the fact that it works now and look for the short in the future. Thanks.Jay
Expert:  Curtis B. replied 1 year ago.
Good job! Please rate to close the question
Customer: replied 1 year ago.
Hi Curtis, scratch that as the cause, it ran for a while but now the problem has returned. Coil????