How JustAnswer Works:
  • Ask an Expert
    Experts are full of valuable knowledge and are ready to help with any question. Credentials confirmed by a Fortune 500 verification firm.
  • Get a Professional Answer
    Via email, text message, or notification as you wait on our site.
    Ask follow up questions if you need to.
  • 100% Satisfaction Guarantee
    Rate the answer you receive.
Ask Chris Your Own Question
Chris
Chris, Shop Foreman
Category: Dodge
Satisfied Customers: 13258
Experience:  Dodge/Cummins and Chrysler Certified Master Tech
12365498
Type Your Dodge Question Here...
Chris is online now
A new question is answered every 9 seconds

Fuel filter change procedure for 2007dodge sprinter diesel engine

Customer Question

fuel filter change procedure for 2007dodge sprinter diesel engine 182 cid
Submitted: 6 years ago.
Category: Dodge
Expert:  Chris replied 6 years ago.

Hello and welcome to just answer Dodge. Here is the procedure for replacing the fuel filter on your Sprinter. Hope this helps, and let me know if you need more assistance with this.

 

Chris

 

REMOVAL

WARNING: NO SPARKS, OPEN FLAMES OR SMOKING. RISK OF POISONING FROM INHALING AND SWALLOWING FUEL. RISK OF INJURY TO EYES AND SKIN FROM CONTACT WITH FUEL. POUR FUELS ONLY INTO SUITABLE AND APPROPRIATELY MARKED CONTAINERS. WEAR PROTECTIVE CLOTHING.

CAUTION: DO NOT bend, twist or cut the fuel hose clamps. The fuel hose clamps throughout the fuel system are reusable when using special tool #9539. Orginal clamps must be used when servicing the fuel system.

1.Disconnect negative battery cable.


2.Disconnect the water in fuel (WIF) sensor harness connector (6).

3.Release the fuel inlet and outlet hose clamps (2) and (4) using special tool #9539 at the fuel filter (1).
4.Remove fuel filter retaining bracket bolt (8) and remove fuel filter (1).
5.Separate the WIF sensor (9) from the fuel filter.

 

 

 

 

 

 

 

 

 

 

 

INSTALLATION

WARNING: NO SPARKS, OPEN FLAMES OR SMOKING. RISK OF POISONING FROM INHALING AND SWALLOWING FUEL. RISK OF INJURY TO EYES AND SKIN FROM CONTACT WITH FUEL. POUR FUELS ONLY INTO SUITABLE AND APPROPRIATELY MARKED CONTAINERS. WEAR PROTECTIVE CLOTHING.

CAUTION: DO NOT bend, twist or cut the fuel hose clamps. The fuel hose clamps throughout the fuel system are reusable when using special tool #9539. Orginal clamps must be used when servicing the fuel system.



NOTE: Capture any fuel spillage and dispose of in appropriately marked container.
1.Fill new fuel filter with the new diesel fuel (approximately 0.4 liters).

2.Carefully seat WIF sensor (9) and tighten bolt to 13 lbs. in. (1.5 N·m).

3.Position fuel filter (1) in bracket and tighten retaining bolt (8) to 53 lbs. in. (6 N·m).
4.Install fuel lines (3) and (5) and re-crimp clamps (2) and (4) using special tool #9539.
5.Connect the WIF wiring harness connector (6).
6.Connect negative battery cable.
7.Cycle ignition several times to build pressure.
8.Start engine and inspect for leaks.

Chris and 2 other Dodge Specialists are ready to help you