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brownjeff, ASE Certified Technician
Category: Chrysler
Satisfied Customers: 13885
Experience:  17 years experience, ASE certified, dealership certified, Service Manager for 15 years,
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97 plymouth voyager need to replace fuel pump where is it

Resolved Question:

97 plymouth voyager need to replace fuel pump where is it and how do i get to it
Submitted: 4 years ago.
Category: Chrysler
Expert:  brownjeff replied 4 years ago.

It is in the fuel tank. Her is how to remove it:

 

graphic

FUEL PUMP MODULE


REMOVAL

  1. Remove fuel filler cap and perform Fuel System Pressure Release procedure.
  2. Disconnect negative cable from battery.
  3. Insert fuel siphon hose into fuel filler neck and push it into the tank.
  4. Drain fuel tank dry into holding tank or a properly labeled gasoline safety container.
  5. Raise vehicle on hoist.
  6. Use a transmission jack to support the fuel tank.
    • Remove bolts from fuel tank straps.
    • Lower tank slightly.
  1. Clean area around fuel tank module and tank to keep dirt and foreign material out of tank.
  2. Disconnect fuel lines from fuel pump module by depressing quick connect retainers with thumb and fore finger (Fig. 2).
  3. Slide fuel pump module electrical connector lock to unlock.

graphic

 

 

  1. Push down on connector retainer (Fig. 3) and pull connector off module.

graphic

 

Using Special Tool 6856, remove plastic locknut counterclockwise to release pump module (Fig. 4).

 

graphic

 

  • Carefully remove pump module and O-ring from tank (Fig. 5).
  • Discard old O-ring.
  •  

    brownjeff, ASE Certified Technician
    Category: Chrysler
    Satisfied Customers: 13885
    Experience: 17 years experience, ASE certified, dealership certified, Service Manager for 15 years,
    brownjeff and 8 other Chrysler Specialists are ready to help you

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