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when in park you can turn the output shaft ?
are the splined stripped out on the end of the output shaft that spline into the transfer case ?
if the splines where stripped out on the output shaft the transmissions output shaft was the wrong spline or the transfer case was the wrong one with a different spline
they had 2 or 3 different plied output shafts
at this point both the output shaft and the splines on the input of the transfer case should be damaged and i would pick up a matched transfer case and transmission complete and swap them out so this does not happen again
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