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GM Tech (Cam)
GM Tech (Cam), Chevy Technician
Category: Chevy
Satisfied Customers: 27664
Experience:  GM Grand Master Technician 2007. 11 years experience.
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How do i remove a fuel pump from a 2002 chevy suburban?

Resolved Question:

how do i remove a fuel pump from a 2002 chevy suburban?
Submitted: 4 years ago.
Category: Chevy
Expert:  GM Tech (Cam) replied 4 years ago.

Welcome to Just Answer and thank you for asking your question. I look forward to helping you fix your vehicle.

 

I will try my best to help you and in order to do that, I need you to describe the issue in as much detail because I only know as much about your vehicle as you have told me in your post, so my answer will be based on what you have posted. Please include all the small details that may seem insignificant such as warning light or noises.

My goal is your satisfaction and I ask that you not accept unless you are satisfied, but if you are satisfied, please accept so I can receive credit for my work and time. Positive Feedback is greatly appreciated and bonuses are always welcomed.

 

Please feel free to reply as needed.

 

 

 

You will need to remove the fuel tank to replace the fuel pump. Below are instructions with diagrams.

 

Object Number: 569639  Size: SH

  • Object Number: 386369  Size: MH
  • Relieve the fuel system pressure.
  • Raise the vehicle.
  • Drain the fuel tank.
  • Remove the evaporative emission (EVAP) canister.
  • Disconnect the chassis fuel pipes (2) at the fuel tank pipes (1).
  • Cap the fuel and EVAP pipes in order to prevent possible fuel system contamination.
    Object Number: 625803  Size: SH

  • Disconnect the EVAP vent pipe at the fuel tank clip (5).
    Object Number: 570590  Size: SH

  • Loosen the vent hose and filler hose clamp (4, 2).
  • Disconnect the vent hose and filler hose from the pipe.
    Object Number: 570588  Size: SH

  • With the aid of an assistant, support the fuel tank.

    Notice: Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.

  • Remove the fuel tank strap attaching bolts.
  • Remove the fuel tank straps.
  • Carefully lower the rear of the fuel tank slightly.
  • Remove the fuel sender cover on the Suburban only.
    Object Number: 373155  Size: SH

  • Disconnect the fuel sender and the fuel pressure sensor electrical connectors.
  • Remove the fuel tank.
  • Place the fuel tank in a suitable work area.
    Object Number: 570582  Size: SH

  • Remove the fuel feed and return pipes (3) from the fuel sender and the retaining clips.
  • GM Tech (Cam), Chevy Technician
    Category: Chevy
    Satisfied Customers: 27664
    Experience: GM Grand Master Technician 2007. 11 years experience.
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