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PARTSPRO4779
PARTSPRO4779, PARTS CONSULTANT
Category: Chevy
Satisfied Customers: 76
Experience:  ASE CERTIFICATION
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Submitted: 9 years ago.
Category: Chevy
Expert:  PARTSPRO4779 replied 9 years ago.

For a 4.3w

Disconnect the battery negative cable.

  1. Raise and suitably support the vehicle.
    Object Number: 141840  Size: SH

  2. Remove the differential carrier shield mounting bolts, if equipped.
  3. Remove the differential carrier shield, if equipped.
    Object Number: 395641  Size: SH

  4. Remove the starter mounting bolts.
    Object Number: 43021  Size: SH

  5. Disconnect the wires from the solenoid.
    Object Number: 395675  Size: SH

  6. Remove the starter from the vehicle. Note the location of the shims, if equipped.

Installation Procedure


    Object Number: 43021  Size: SH

     

  1. Connect the wires to the solenoid.

    Tighten

    Tighten the battery positive cable nut to 9 N·m (80 lb in).
    Tighten the engine wiring harness to starter nut to 1.9 N·m (17 lb in).

    Object Number: 395675  Size: SH

  2. Install the starter and the inboard starter mounting bolt. Do not tighten.
  3. Install the starter shims, if equipped.
    Object Number: 395641  Size: SH

  4. Install the outboard starter mounting bolt.

    Tighten
    Tighten the starter mounting bolts to 50 N·m (37 lb ft).


    Object Number: 141840  Size: SH

  5. Install the differential carrier shield, if equipped.
  6. Install the differential carrier shield mounting bolts, if equipped.

    Tighten
    Tighten the differential carrier bolts to 25 N·m (18 lb ft).

  7. Lower the vehicle.
  8. Connect the battery negative cable.

For a 2.2

  1. Disconnect the battery negative cable.
    Object Number: 544666  Size: SH

  2. Remove the engine to transmission brace rod mounting bolts.
  3. Remove the engine to transmission brace rod.
    Object Number: 594778  Size: SH

  4. Remove the starter heat shield.
    Object Number: 544664  Size: SH

  5. Disconnect the wires from the starter solenoid.
    Object Number: 594776  Size: SH

  6. Remove the starter motor mounting bolts.
  7. Remove the starter from the vehicle.

Installation Procedure


    Object Number: 594776  Size: SH

  1. Install the starter motor to the vehicle.
  2. Install the starter mounting bolts.

    Tighten
    Tighten the starter motor mounting bolts to 43 N·m (32 lb ft).


    Object Number: 544664  Size: SH

  3. Connect the wires to the starter solenoid.

    Tighten

    Tighten the battery positive cable to starter nut to 9 N·m (80 lb in).
    Tighten the engine wiring harness to starter nut to 1.9 N·m (17 lb in).

    Object Number: 594778  Size: SH

  4. Install the starter heat shield.
    Object Number: 544666  Size: SH

  5. Install the engine to transmission brace rod.
  6. Install the engine to transmission brace rod mounting bolts.

    Tighten
    Tighten the engine to transmission brace mounting bolts to 50 N·m (37 lb ft).

  7. Connect the battery negative cable

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