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Matt, Engineer
Category: Car
Satisfied Customers: 20376
Experience:  Honors degree in Mechanical Engineering, worked 8 years as a Formula 1 engine engineer.
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Ssangyong Rexton: My rexton 290 sound very noisy during idle.(rattling

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My rexton 290 sound very noisy during idle.(rattling sound) Noise gone when i rev the engine. Change all the injector but not much improvement.Suspect the fuel line is dirty.Engine performance and fuel consumption is normal. Pls advice

if you're getting a lot of combustion noise / diesel rattle then it’s also worth considering fitting a new fuel filter as if only slightly blocked this can lower fuel supply pressure and choke the main pump, the pump will be more sensitive to this when its cold as diesel thickens considerably with low temperatures.

If OK then also check the connections to the EGR valve, if either the vacuum pipe of electrical connection are damaged / corroded then the EGR can be on all time which certainly will hurt performance. Its also possible that its a fault with the EGR valve so its worth removing the valve and cleaning it out with brake cleaner, if it looks particularly clogged then replace it.

Also try removing the auxiliary drive belt and turning every pulley and ancillary ( power steering pump , alternator etc) by hand. All should turn easily (with the exception of the AC pump) with no grittyness or wobbly pulleys- If you do find a sticky pump / alternator then it should be replaced or repaired
If the engine is stone cold you can briefly run it with no belts to see if the noise changes or has gone away, this will help show if an ancillary is the issue

Examine carefully the condition of the bottom / crank pulley as these are composite construction with a rubber element and its possible this rubber is breaking up and allowing the two metal portions to move.

If all of this is OK then its possible the issue is with the dual mass flywheel on the other end of the engine, these are constructed in the same way I mentioned for the front pulley but are more prone to problems due to greater heat and larger forces.

If your gearstick is rattling this is another pointer to this being the problem.
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