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Neal
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Suzuki Forenza What are the torque specs and sequence for

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What are the torque specs and sequence for the head bolts and cam journals on a 2004 Suzuki Forenza? If possible, a diagram. Thanks.

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Here is all you should need to do it right.

 

graphic
Tighten the cylinder head bolts gradually and in the sequence shown.
Tighten: Tighten the cylinder head bolts to 25 Nm (18 ft. lbs.) and turn the bolts another 3 turns of 90° using the angular torque gauge KM-470-B
Cylinder Head:
Valve Stem Protrusion ...................... 39.2 - 39.8 mm (1.54 - 1.56 inch)
Valve Guide Height ........................ 13.7 - 14.0 mm (0.54 - 0.57 inch)
Overall Height ......................... 134 ± 0.025 mm (5.2755 - 0.0009 inch)
Minimum Overall Height After Machining .................. 133.9 mm (5.27 inch)
Valve System:
Valve Lash Compensators ..................................... Hydraulic Tappet
Seat Runout (Maximum, All) ........................... 0.03 mm (0.00118 inch)
Face Runout (Maximum, All) ........................... 0.03 mm (0.00118 inch)
Valve Stem Diameter:
Intake .............................. 5.945 - 5.960 mm (0.234 - 0.2346 inch)
Exhaust .............................. 5.945 - 5.960 mm (0.234 - 0.2346 inch)
Valve Diameter:
Intake ..................................... 32 ± 0.1 mm (1.2598 ± 0.0039 inch)
Exhaust ..................................... 29 ± 0.1 mm (1.1417 ± 0.0039 inch)
Valve Seat Width:
Intake ....................................... 1.0 - 1.5 mm (0.0390.059 inch)
Exhaust ....................................... 1.7 - 2.2 mm (0.0660.086 inch)
Valve Face Angle .......................................................... 44°
Valve Guide Inside Diameter ............... 6.000 - 6.012 mm (0.2360.237 inch)
Cylinder Head Bolts .............. 25 + 90°+ 90° Nm (18 + 90°+ 90° 90° + 90° ft. lbs.)
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Install the intake manifold retaining nuts and retaining bolt in the sequence shown.
Tighten: Tighten the intake manifold retaining nuts and retaining bolt to 22 Nm (16 ft. lbs.)
Engine-to-Intake Manifold Support Bracket Bolts ............ 20 Nm (15 ft. lbs.)
Generator-to-Intake Manifold Strap Bracket Bolt ............ 22 Nm (16 ft. lbs.)
Generator-to-Intake Manifold Support Bracket Bolts ......... 37 Nm (27 ft. lbs.)
Intake Camshaft Gear Bolt .............. 50 + 60° + 15° Nm (37 + 60° + 15° ft. lbs.)
Intake Manifold Support Bracket Lower Bolt ................ 25 Nm (18 ft. lbs.)
Intake Manifold Support Bracket Upper Bolts ............... 25 Nm (18 ft. lbs.)
Throttle Cable Bracket Bolts ............................... 8 Nm (71 inch lbs.)
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Tighten the camshaft cap bolts gradually and in the sequence shown for each camshaft cap.
Camshaft Bearing Bridge and Oil Pan Scraper Bolts 20 + 45° Nm (15 + 45° ft. lbs.)
Camshaft Bearing Cap Bolts ................................. 8 Nm (71 inch lbs.)
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Install the cylinder head with the intake manifold and the exhaust manifold attached
Exhaust Manifold Studs/Nuts ............... Anti-seize Compound (HMC Spec HN1325)
Exhaust Manifold Heat Shield Bolts ......................... 8 Nm (71 inch lbs.)
Exhaust Manifold Retaining Nuts ............................ 22 Nm (16 ft. lbs.)
Catalytic Converter-to-Exhaust Manifold Nuts ............... 40 Nm (30 ft. lbs.)
Exhaust Manifold Cover Bolts ............................... 15 Nm (11 ft. lbs.)

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