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my 2007 mercury 25hp efi is leaking gear oil from the prop.no

 

Customer Question

my 2007 mercury 25hp efi is leaking gear oil from the prop.no water detected yet.how do i fix this problem. is it a hard fix?

 

Optional Information:
Make (of engine): mercury
Model (of engine): 1-a25203f k
Year: 2007
Horsepower: 25

Already Tried:
took the prop off visually see slight leak from behind prop.

Submitted: 271 days and 23 hours ago.
Category: Boat
Value: $19
Status: CLOSED
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Expert:  James replied 271 days and 22 hours ago.

Thank you for using our site, My name is XXXXX XXXXX X will be helping you with your problem.

 

Is the oil leaking from the seals directly behind the propeller?

Customer replied 271 days and 22 hours ago.

yes

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Expert:  James replied 271 days and 21 hours ago.

OK

That is not too bad of a job, but you do have to remove the whole bearing carrier and the propeller shaft.

You will remove the propeller and thrust hub, then the 3 screws you can see in there to get the plate off. Then you need a puller to pull the bearing carrier out, drive out the seals, and install the new ones. The inside seal goes in with the hollow side facing the out. Then fill the hollow side of both seals with grease, and the second one goes in with the hollow side facing in.

Reverse the steps above to reassemble.

Customer replied 271 days and 21 hours ago.

mine only has 2 screws??

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Expert:  James replied 271 days and 21 hours ago.

Then can I have the serial number to bring up the correct one and give you the correct directions?

Customer replied 271 days and 21 hours ago.

OR201734 can i run it like this for one more weekend in salt or fresh water.

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Expert:  James replied 271 days and 21 hours ago.

Make sure the drive is full of oil, and check it for signs of water in the oil. If there is no water, and you fill it, and you keep an eye on it, so you can stop using it if you see water show up in the oil, then yep, you can.

Just check the oil when you have th ability. when the boat is going to go into the water and when you take it out.

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Expert:  James replied 271 days and 21 hours ago.

ok, This one is even easier. just two bolt, puller to get it out seals go in the same way.

I have included an exploded view for you.

 

graphic

Customer replied 271 days and 21 hours ago.

ok im a idiot?are you saying i have to have a puller and take the whole bottom foot off and drive out the seals and bearings to complete this job?simple for you but i need to see it done first is there a video of doing this that you know of or a simpler way of explaining the job that looks like a lot of stuff coming off to change 2 seals.i work on stihl chain saws alot but i have not ever worked on a drive for a boat engine.

Accepted Answer

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Expert:  James replied 271 days and 20 hours ago.

No,

 

You will unbolt the two bolts #20, and then use a puller to remove number 15 from the gearcase, which you can leave attached to the rest of the motor.

You just have to pull #15 off the prop shaft so you can get the seal out. You can leave the prop shaft in the lower unit.

Expert TypeMarine Mechanic
Category: Boat
Pos. Feedback: 96.4 %
Accepts: 4022
Answered: 7/13/2012

Experience: 12 years Certified marine mechanic, performance boat builder

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Customer replied 271 days and 20 hours ago.

one more stupid ? what kind of puller do i need? is it something specific to my motor and is it only one seal?

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Expert:  James replied 271 days and 20 hours ago.

looks like yours is only one seal.

 

I just realized that we are talking about a 25 hp motor. You wont need a puller at all. Those little ones can be pulled right out/

Customer replied 271 days and 19 hours ago.

youve been really good but now im wondering are you pulling my leg?nothing hardly ever is that simple.take the prop off take the 2 bolt plate off. take the seal off.grease the inside channel.put the seal back in place.reasimble the prop and go?and ofcourse put new oil in.

Accepted Answer

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Expert:  James replied 271 days and 18 hours ago.

I wouldn't lie about that. It's gonna' fight you some, don't worry about that. You have to try to keep it pulling straight out without it trying to bind up.

But on a large motor, now and then I can pull one out without a puller. They are not jammed in there, you just can't get a grip on them. When using the puller you almost don't have to.

And the bigger ones require a locking ring that takes 200 ft lbs of torque.

Pull the carrier, drive the seal out. Pack the new seal with grease and drive it in till it seats wipe out any debris from the opening, lube the lip of the seal and the big O ring seal with gear lube and slide the carrier back into place. Put the two bolts on.

 

Viola!

Expert TypeMarine Mechanic
Category: Boat
Pos. Feedback: 96.4 %
Accepts: 4022
Answered: 7/13/2012

Experience: 12 years Certified marine mechanic, performance boat builder

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