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I have began repairing a hole in the hull of a boat that I

 
Oldnewenglandmarine's Avatar
  • Answered by:Oldnewenglandmarine
  • Marine Mechanic
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Customer Question

I have began repairing a hole in the hull of a boat that I recently purchased. I have seen that some guys use bondo over the fiberglass to fill imperfections. is that a good or bad practice? I have ablative antifouling paint and intend to refinish the entire bottom. Should I coat the repair with gel coat before painting?

 

Optional Information:
Make (of engine): Sanger
Model (of engine): jet drive 460
Year: 1977

Submitted: 400 days and 13 hours ago.
Category: Boat
Value: $19
Status: CLOSED

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Expert:  Oldnewenglandmarine replied400 days and 13 hours ago.

My name is XXXXX XXXXX X will be helping you today. Most questions will involve troubleshooting, and usually take many posts back and forth. Post back with questions as needed.

.

There are different grades of "fillers" out there. The fillers made by Bondo are not very good. There are other brands out there such as West System, US Chemical, Evercoat, that are very good.

.

What you want to do, or try to do, is build up your actual fiberglass laminate with mat and resin the best you can so that when it does come time to smooth it over, you do not have a glob of filler that is 1/2 an inch deep. Try to keep your filler under an 1/8th of an inch thick if possible. But definitely no thicker than 1/4 inch deep. If you try to glob filler into voids it is just going to crack and fall out over time.

.

If this was my repair I would build up my mat laminate first, smooth it over with a high quality filler (not bondo - Personally I use fillers made by US Chemical). I would gel-coat it as that will add water protection. Fillers, paints, and even fiberglass are not totally water proof. Filler is definitly not water proof. And then after the gelcoat sand it down and bottom paint.

.

Feel free to post back with any questions

Good luck!

Jason

Expert TypeMarine Mechanic
Category: Boat
Pos. Feedback: 99.2 %
Accepts: 6558
Answered: 5/13/2012

Experience: Degree in Marine Technology. Gas and diesel marine mechanic.

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