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I have a 2008 BMW 328i sedan. Is there any way to exchange

Resolved Question:

I have a 2008 BMW 328i sedan. Is there any way to exchange the halogen headlights to xonen?
Submitted: 5 years ago.
Category: BMW
Expert:  mike replied 5 years ago.

Hi I went to bmw with my access and found 3 part numbers for retrofit kits the first 2 are adding adaptive lights and the last part number is XXXXX bi xenon kit. I can get installation instructions for these kits and all the parts information. Shows 5 hours labor for install. Plus the kit. I went to other access to get prices for these kits it tells me part number not found. I am a tech and do not work parts department. So I am not sure why I can not get the kits to come up. 5 hours labor that price depends on the shops labor rate. Then the kit price. I am guessing around $ 2000.00 or so maybe more than that. Headlights them self are normally 900.00 and that is without the modules for the xenon lights. So I might be low on the parts price. There are some after market kits out there not sure if they will work on your model or not. But I dont recommend them. Thanks mike

 

Xenon light retrofit with automatic headlight adjustment control

BMW 3 Series Saloon (E 90)

BMW 3 Series Touring (E 91)

Retrofit kit No. 63 13 0 395 396

63 13 0 404 195

Installation time

The installation time is approx. 5.0 hours, but this may vary depending on the condition of the car and

the equipment in it.

The car must be flash-upgraded with the latest I stage status before starting the conversion work. The

required programming time depends on the production date of the car and the work that has already

been carried out on it, which means that we cannot give a specific time for this work.

The time for the programming/encoding is not included in the installation time as it depends on the age

of the car and the equipment in it.

Important information

This retrofit kit may only be used in conjunction with a headlight cleaning system (SA 502).

These installation instructions are primarily designed for use within the BMW dealership organisation

and by authorised BMW service companies.

In any event the target group for these installation instructions is specialist personnel trained on BMW

cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals

and work instructions in a rational order using the prescribed tools (special tools) and observing current

health and safety regulations.

To avoid unnecessary extra work and/or costs, if any installation or function problems occur,

after a brief troubleshooting session (approx. 0.5 hours), contact the following:

1. Either your national sales company or your regional office or

2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical

parts support application.

Quote the VIN and the part number of the retrofit kit and provide a detailed description of the

problem.

Do not archive the hard copy of these installation instructions since daily updates are made by ASAP.

See ASAP for details of the pictograms.

Pictograms

Denotes instructions that draw your attention to special features.

?? denotes the end of the instruction or other text.

Subject to technical modifications.

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z)

Original BMW Accessory.

Installation Instructions.

 

1

Xenon light retrofit with automatic headlight adjustment control

BMW 3 Series Saloon (E 90)

BMW 3 Series Touring (E 91)

Retrofit kit No. 63 13 0 395 396

63 13 0 404 195

Installation time

 

The installation time is approx. 5.0 hours, but this may vary depending on the condition of the car and

the equipment in it.

The car must be flash-upgraded with the latest I stage status before starting the conversion work. The

required programming time depends on the production date of the car and the work that has already

been carried out on it, which means that we cannot give a specific time for this work.

The time for the programming/encoding is not included in the installation time as it depends on the age

of the car and the equipment in it.

Important information

 

This retrofit kit may only be used in conjunction with a headlight cleaning system (SA 502).

These installation instructions are primarily designed for use within the BMW dealership organisation

and by authorised BMW service companies.

In any event the target group for these installation instructions is specialist personnel trained on BMW

cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals

and work instructions in a rational order using the prescribed tools (special tools) and observing current

health and safety regulations.

To avoid unnecessary extra work and/or costs, if any installation or function problems occur,

after a brief troubleshooting session (approx. 0.5 hours), contact the following:

1. Either your national sales company or your regional office or

2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical

parts support application.

Quote the VIN and the part number of the retrofit kit and provide a detailed description of the

problem.

 

Do not archive the hard copy of these installation instructions since daily updates are made by ASAP.

See ASAP for details of the pictograms.

Pictograms

Denotes instructions that draw your attention to special features.

?? denotes the end of the instruction or other text.

Subject to technical modifications.

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 2

Installation information

 

Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred

as a result of this will not be reimbursed by BMW AG.

Additional cables/lines that you install must be secured with cable ties.

If the specified PIN chambers are already used, bridges, double crimps or twin-lead terminals must be

used.

All the figures show LHD cars, proceed in exactly the same way on RHD cars.

After the installation work the retrofit must be programmed / coded using SSS (software service station)

via the CIP path.

Ordering instructions

 

The following parts are not supplied in the retrofit kit and must be ordered separately (see EPC for part

number and details).

- Footwell module E

 

- Light control F

List of special equipment

 

The following special equipment must be taken into consideration when installing the retrofit kit:

SA 502 Headlight cleaning system

Special tools required

 

00 9 317, Installation wedges

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 3

Contents

 

Section Page

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Installation and cabling diagram for E90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5. Installation and cabling diagram for E91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6. To install the front level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7. To install and connect the rear level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8. To install and connect the wiring harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

9. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 4

1. Parts list

Legend

 

A Wiring harness

B Rear level sensor wiring harness

C Right headlight

D Left headlight

E Footwell module (not supplied with the retrofit kit)

F Light control (not supplied with the retrofit kit)

G Level sensor (2x)

H Rear control rod

I Front control rod

A B C

G

D

I J K

L M N O P Q R S

E

F H

 

090 0299 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 5

1. Parts list

Legend

 

J Rear holder

K Control rod holder

L Front holder

M Allen screw M5 x 10 (4x)

N Expanding nut M6 (2x)

O Hexagonal screw M6 x 16 mm (2x)

P Hexagonal nut M6 (3x)

Q Collar nut M12 x 1.5

R Cable tie 200 x 3.6 mm (20x)

S Warning sticker (2x)

A B C

G

D

I J K

L M N O P Q R S

E

F H

 

090 0299 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 6

2. Preparations

TIS No.

 

Conduct a brief test ---

Disconnect negative pole of battery 12 00 ...

The following components must be removed first of all

 

Front bumper trim 51 11 156

Both headlights (no longer required) 63 12 001

Pedal trim 51 45 185

Side footwell trims on the left A pillar 51 43 070

Light control (no longer required) 61 31 037

Footwell module (no longer required) 61 35 115

Inside door sill strip, front left 51 47 000

Inside door sill strip, rear left 51 47 030

Rear seat bench 51 16 366

Backrest side section on left rear seat 52 26 008

Power unit bottom guard, front 51 47 490

Front left and rear left wheels 36 10 300

Rear left wheel arch cover 51 71 041

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 7

3. Connection diagram

Branch/

Item

Description Signal Cable colour /

Cross-section

Connection location in the car Abbreviation /

Slot

 

A Wiring harness --- --- --- ---

A1 Eyelet Terminal

31

BR

2.5 mm2

To joint connector behind the left headlight X165

A2 Socket contact Terminal

31

BR

2.5 mm2

To left headlight D,

12-pin plug SW

X13420

PIN 2

A3 Socket contact Bi-xenon BR/GE

0.35 mm2

To left headlight D,

12-pin plug SW

X13420

PIN 5

A4 Socket contact Bi-xenon BR/GE

0.35 mm2

To right headlight C,

12-pin plug SW

X13421

PIN 5

A5 Socket contact Terminal

31

BR

2.5 mm2

To right headlight C,

12-pin plug SW

X13421

PIN 2

A6 Eyelet Terminal

31

BR

2.5 mm2

To joint connector behind the right headlight X166

A7 6-pin BR socket casing --- --- To front level sensor G X18032

A8 Socket contact Bi-xenon BR/GE

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 41

A9 Socket contact HSVL GR/GN

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 49

A10 Socket contact HSVL- GR/WS

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 26

A11 Socket contact HSVL+ GR/BR

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 31

A1

A2

A3

A4

A5

A6

A7 A

A10

A9

A8

A11

B1

B2

B3

B4

B

 

090 0300 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 8

3. Connection diagram

Branch/

Item

Description Signal Cable colour /

Cross-section

Connection location in the car Abbreviation /

Slot

 

B Rear level sensor wiring harness --- --- --- ---

B1 Socket contact HSHR SW/GN

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 48

B2 Socket contact HSHR- SW/WS

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 27

B3 Socket contact HSHR+ SW/GR

0.35 mm2

To footwell module E,

51-pin plug SW

X14260

PIN 29

B4 6-pin BR socket casing --- --- To rear level sensor G X1450

A1

A2

A3

A4

A5

A6

A7 A

A10

A9

A8

A11

B1

B2

B3

B4

B

 

090 0300 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 9

4. Installation and cabling diagram for E90

Legend

 

A Wiring harness

B Rear level sensor wiring harness

C Right headlight, plug X13421

 

D Left headlight, plug X13420

 

E LHD cars only

 

Footwell module plug X14260

 

E* RHD cars only

 

Footwell module plug X14260

 

G Level sensors

1 Joint connector X166

 

2 Joint connector X165

A

G

C

D G

E*

E

B

1

2

 

090 0301 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 10

5. Installation and cabling diagram for E91

Legend

 

A Wiring harness

B Rear level sensor wiring harness

C Right headlight, plug X13421

 

D Left headlight, plug X13420

 

E LHD cars only

 

Footwell module plug X14260

 

E* RHD cars only

 

Footwell module plug X14260

 

G Level sensors

1 Joint connector X166

 

2 Joint connector X165

A

G

C

D G

E*

E

B

1

2

 

091 0007 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 11

6. To install the front level sensor

 

Unscrew the collar nut (2) from the left control

arm (1).

Secure the level sensor G to the front holder L

 

using Allen screws M. Tightening torque 5 Nm.

Secure the front holder L with collar nut Q.

Tightening torque 68 Nm

(see TIS RA 31 12 000).

Place the clap (1) for the front control rod I around

the recess for the control arm (2) and lock it.

Secure the front control rod I to the level sensor

G using a hexagonal nut P. Tightening torque

8 Nm.

Remove covers (1) and (2) in the front left wheel

arch.

1 2

 

090 0322 Z

L

G

M

 

090 0321 Z

Q

P

2

G

L

I

1

 

090 0323 Z

2

1

 

087 0075 V

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 12

7. To install and connect the rear level sensor

 

Position the expanding nut N in the opening (2)

on the front of the left axle mounting (1).

Position the expanding nut N in the opening (1)

on the left camber control arm (2).

Secure the level sensor G as shown to the rear

holder J using Allen screws M. Tightening torque

5 Nm.

Secure the rear control rod H to the level sensor

G using a hexagonal nut P. Tightening torque

8 Nm.

Place the rear holder J in the hole (1) and secure

it with a hexagonal screw O. Tightening torque

8 Nm.

N

2

1

 

090 0317 Z

N

1

2

 

090 0318 Z

J

H

M

G

P

 

090 0316 Z

O

1 J

 

090 0319 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 13

7. To install and connect the rear level sensor

Secure the control rod holder K to the camber

control arm (1) using a hexagonal screw O.

Tightening torque 8 Nm.

Secure the control rod H to the control rod holder

K using a hexagonal nut P. Tightening torque

8 Nm.

Connect branch B4 to level sensor G.

The rear level sensor wiring harness B must

not get caught in the moving parts of the

suspension.??

Route the rear level sensor wiring harness B

 

along the ABS sensor cable (1) into the wheel

arch and secure it with cable ties R.

Route the rear level sensor wiring harness B

 

along the ABS sensor cable and through the

grommet (1) into the interior.

Route the rear level sensor wiring harness B

 

along the standard wiring harness into the

footwell on the driver's side (1).

O P

K

H

1(NNN) NNN-NNNNZ

G B4

1

R

B

 

090 0327 Z

1

B

 

090 0326 Z

E65

1 B

 

090 0325 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 14

8. To install and connect the wiring harness

Cars without SA 502 only

 

Install the retrofit headlight cleaning system as you install the headlights C and D.

All cars

 

Install the light control F, see TIS RA 61 31 037

Install the right headlight C and left headlight D, see TIS RA 63 12 010

Connect branches A4 - A5 as follows to plug

X13421 (12-pin SW):

- Branch A4, BR/GE cable, to PIN 5

- Branch A5, BR cable, to PIN 2

Connect branch A6, BR cable, to joint connector

X166.

Connect plug X13421 to the right headlight C.

Route wiring harness A to the left side of the car

Connect branches A2 - A3 as follows to plug

X13420 (12-pin SW):

- Branch A2, BR cable, to PIN 2

- Branch A3, BR/GE cable, to PIN 5

Connect branch A1, BR cable, to joint connector

X165.

Connect plug X13420 to the left headlight D.

Route branch A7 (6-pin BR plug) along the

standard wiring harness into the wheel arch.

Route wiring harness A through the grommet (1)

to the DSC control module.

X166

A6

C

X13421 A4-A5

A(NNN) NNN-NNNNZ

A1 X165

X13420

A2-A3

D

 

090 0329 Z

A7

A 1

 

090 0324 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 15

8. To install and connect the wiring harness

Route branch A7 (6-pin BR plug) along the

standard wiring harness to the front level sensor

G and connect it.

Fit the cable holder (1) and install the covers (2).

Thread the wiring harness A through the

grommet (1) into the interior.

Connect branches A8 - A11 as follows to plug

X14260 (51-pin SW) in the footwell module E:

- Branch A8, BR/GE cable, to PIN 41

- Branch A9, GR/GN cable, to PIN 49

- Branch A10, GR/WS cable, to PIN 26

- Branch A11, GR/BR cable, to PIN 31

Connect branches B1 - B3 as follows to plug

X14260 (51-pin SW) in the footwell module E:

- Branch B1, SW/GN cable, to PIN 48

- Branch B2, SW/WS cable, to PIN 27

- Branch B3, SW/GR cable, to PIN 29

A7

G

2

1

 

090 0330 Z

090 0090 Z

A

1

X14260

E

A8-A11

 

090 0332 Z

X14260

E

B1-B3

 

090 0333 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 16

9. Concluding work and coding

 

This retrofit system requires coding.

- Connect the battery

- Encode the retrofit with SSS (software service station) via the CIP path

- Conduct a brief test

- Conduct a function test

- Re-assemble the car

Affix warning stickers S on both sides of the

cross traverse (1).

Conduct a function test on the automatic

headlight adjustment control.

Test the default headlight setting and adjust if

necessary.

1

S

 

090 0336 Z

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 17

10. Circuit diagram

 

090 0331 Z

X14260

A4011/E*

 

48 27 29

4 1 5X1450/B4*

B64/G*

 

49 26 31

4 1 5 X18032/A7*

B42/G*

 

41

5 X13421

E127/C*

 

2 X13421

X166/

A6*

 

5

E126/D*

 

2 X13420

X165/

A1*

 

0.35 BR/GE BI-Xenon

0,35 BR/GE

0,35 BR/GE

HSVL

HSVL0,35

GR/BR HSVL+

0,35 GR/WS

0,35 GR/GN

HSHR

HSHR0,35

SW/GR HSHR+

0,35 SW/WS

0,35 SW/GN

2,5 BR

Kl. 31 2,5 BR

Kl. 31

X1*

X13420

 

© BMW AG, München 01 29 0 404 184 11.2005 (Z/Z) 18

10. Circuit diagram

Legend

 

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

Cable colours

A4011 Footwell module

A1* Ring eyelet, terminal 31 tap on joint connector X165

A6* Ring eyelet, terminal 31 tap on joint connector X166A7*

6-pin SW plug to front level sensor B42 (G*)

B4* 6-pin SW plug to rear level sensor B64 (G*)C*

Right headlight E127

D* Left headlight E126E126

Left headlight D*

E127 Right headlight C*G*

Level sensors B42 and B64

X1* Bi-xenon connector

X165 Terminal 31 joint connector (A1*)

X166 Terminal 31 joint connector (A6*)X1450

6-pin SW plug to rear level sensor B64 (B*)

X13420 12-pin SW plug, to left headlight E126 (D*)X13421

12-pin SW plug, to right headlight E127 (C*)

X14260 51-pin SW plug, to footwell module A4011 (E*)X18032

6-pin SW plug to front level sensor B42 (A7*)

 

BL Blue

BR Brown

GE Yellow

GN Green

GR Grey

RT Red

SW Black

WS White

 

mike, BMW Technician
Category: BMW
Satisfied Customers: 1161
Experience: bmw master tech ase certified
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